CCI Thermal Technologies PMK - Pipe Mounting Kit User Manual
Installer required to supply, Contents item qty. description, Step 1
Pipe Mounting Kit Installation Instructions
For Electric Heaters
WARNING:
If the heater is installed on a structure that is to be transported, provide additional support for the
heater during transit. The suspended weight should not exceed 300lbs (136kg).
Refer to the owner’s manual for mounting specifications and conditions.
Check that your heater model number corresponds to the model number shown on the mounting kit carton
.
Installer required to supply:
a)
One piece of 3”, Schedule 40 or heavier, steel pipe cut to required length. Maximum length to be 25ft (7.6m).
b)
A method to fasten the Column Stabilizer
Bracket to the supporting structure. Four 3/8” diameter grade 5 bolts are
suggested, however, any method providing the same or greater strength may be used.
c)
A fastener to attach the Base Plate
to a steel or wood floor. The kit provides a 3/8 UNC Expansion Bolt for concrete
floors.
CONTENTS
Item Qty. Description
1
Mtg Attach Assy Bracket
1
Arm Assembly
1
Stabilizer Angle
1
Column Stabilizer Bracket
1
Base Plate
2
Bolt, 1/2 UNC x 1-1/4
8
Lock Washer, 3/8”
3
Lock Washer, 1/2”
3
U-Bolt, 3/8 UNC x 3-1/2
2
Bolt, 3/8 UNC x 1
1
Expansion Bolt, 3/8 UNC x 2-3/4
9
Nut, 3/8 UNC
5
Flat Washer, 3/8”
2
Nut, 1/2 UNC
1
Flat Washer, 5/8”
1
Bolt, 5/8 UNC x 1-1/4
1
Lock Washer, 5/8”
STEP 1
Fasten Column Stabilizer Bracket
to the wall using the installer supplied
fastening method. The Column
Stabilizer Bracket must be mounted at
an appropriate height to support the top
of the pipe.
Printed in Canada. Copyright 2007. All rights reserved.
Part No. 5750-2
STEP 2
Install the Base Plate centered below
the Column Stabilizer Bracket
using installer supplied fasteners,
or the supplied 3/8 UNC x 2-3/4
expansion bolt, washer and 3/8 UNC
nut. To install the expansion bolt, drill a
3/8”(9.5mm) diameter hole a minimum
of 2” (51mm) deep. Screw the nut with
a washer onto the bolt, 1/8” (3mm)
past the end. Drive the bolt through the
base plate hole into the drilled hole so
that the nut and washer are seated on
the Base Plate
. Turn nut until tight.
STEP 3
Using U-bolts, lock washers, and 3/8
UNC nuts, fasten Stabilizer Angle
and Arm Assembly
at their
approximate final location on the 3”
steel pipe. Leave nuts loose enough
to permit parts to be moved to a final
location after pipe is erected.
STEP 4
Erect the pipe on Base Plate
. Using
two 3/8 UNC x 1 bolts, two flat washers
per bolt, lock washers and 3/8 UNC
nuts, fasten Stabilizer Angle
to
Column Stabilizer Bracket
. Position
Arm Assembly
at final mounting
height and tighten all U-bolts.
STEP 5
Bolt Mtg Attach Assy Bracket
to the heater using 1/2 UNC x
1-1/4 bolts, lock washers, and
1/2 UNC nuts. Mtg Attach Assy
Bracket must be placed with
the threaded hole closest to the
control enclosure side of the
heater.
STEP 6
Lift the heater into place and
fasten it to the Arm Assembly
using a 5/8 UNC x 1-1/4
bolt, lock washer, and flat
washer. This step will require
more than one person due to
the weight of the heater. Refer
to the owner’s manual for the
weight of the heater.
Hole C
en
ter Line
3-3/4" to 4-7/8"
(96-124mm)
8”
(203mm)
8”
(203mm)
Control Enclosure
3” Sch. 40
steel pipe 25ft (7.6m)
max. length
Pipe
Center Line
Heater
Pivot
Point
21”
(534mm)
Heater
and arm
assembly
may be
rotated, as
indicated
by arrows.