CCI Thermal Technologies XPA - Explosion-Proof Panel Heater User Manual

Page 2

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3.0 INSTALLATION - GENERAL REQUIREMENTS

3.1 The XPA heater is intended for industrial use

and is to be mounted in an enclosure. The

main function of this heater is to prevent the

damaging effects of moisture and condensation

on the components inside the enclosure. It is not

intended for comfort heating use.

3.2 XPAL and XPAS heaters are approved for

enclosure mounting either horizontally or side

mounted with the junction box at the side (refer

to Table 2). XPAR heaters are approved for

vertical mounting only with the junction box at the

bottom. Ensure that the enclosure is sufficiently

strong to support the heater which, depending

on the model, could weigh up to 15 lbs (7 kg).

3.3 Do not recess the XPA heater into the wall. Use

the bracket supplied with the unit to ensure

that the minimum spacing from the wall of

1” (25 mm) is maintained.

3.4 If more than one heater is being installed,

maintain at least 3” (76 mm) between adjacent

heater extrusions.

3.5 The XPA heater relies on natural convection

and “black heat” radiation to transfer heat to

the surroundings. See TABLE 1 for minimum

clearances above heater.

TABLE 1 - MINIMUM CLEARANCE ABOVE HEATER

T-Code

XPAS

XPAL Side

Mount

XPAL

Horizontal

XPAR

Vertical

in

mm

in

mm

in

mm

in

mm

T4

6

152

6

152

6

152

6

152

T3C/

T3B

6

152

6

152

9

229

6

152

T3

12

305

9

229

12

305

9

229

T2D

15

381

12

305

18

457

12

305

3.6 Maintain a 3” (76 mm) clearance and NEVER LESS

THAN 1” (25 mm) clearance in front of and at the

sides of the heater.

3.7 The XPAL and XPAS heater relies on vertical

convective flow through its fins to operate properly.

The unit must be mounted in the horizontal or

side mount orientation, as applicable. Under no

circumstance can the heater be mounted vertically

on its end with the junction box on the top or bottom

and the flat fin surfaces in a horizontal position. The

XPAR heater must be mounted vertically with the

junction box at the bottom. Refer to Figures 11, 12 &

13 for allowable mounting orientations.

CAUTION

THE HEATERS SURFACE IS HOT WHEN

THE HEATER IS ENERGIZED. KEEP ALL

COMBUSTIBLES AWAY FROM THE HEATER

AND MAINTAIN THE RECOMMENDED

INSTALLATION CLEARANCES AT ALL TIMES.

4.0 MOUNTING BRACKET INSTALLATION

4.1 Install heater with the supplied hardware

in accordance with the Figures and

instructions below (Figure 14 and 15).
XPAL & XPAS Heaters
Step 1: Scribe lines into the mounting surface

signifying the top and side of the mounting

bracket, indicating where the mounting bracket

will be located after installation (Figure 4 and

Figure 5).

FIGURE 4 - SCRIBE THE TOP OF THE MOUNTING BRACKET

FIGURE 5 - SCRIBE THE SIDE OF THE MOUNTING BRACKET

Step 2: Remove the mounting bracket from the

heater and install it to the mounting surface,

aligning the bracket with the scribe marks from

Step 1 (Figure 6).

FIGURE 6 - INSTALL THE MOUNTING BRACKET

Step 3: Secure the heater to the bracket by

tightening the provided Socket Head Cap

Screws into the threaded holes on each end of

the heater (Figure 7).

FIGURE 7 - ATTACH MOUNTING BRACKET TO HEATER ITSELF

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