Operation – Cooper Instruments & Systems TSFM 500 Motorized Force Test Stand User Manual

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CF 141

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32-1032 REV 1 0405


After the two 5/16 screws holding the stand are tight, place the belt cover back into place. While making
sure that there is no contact with the fine adjustment knob, tighten the screws in the four corners.

With the base removed, the test stand can be easily integrated into large systems such as production
lines. In general, the stand can be mounted on any angle (upside down, for example), although extra care
should be taken during installation and operation.

After the stand is in a stable and secure position, install a force gauge with four thumb screws (provided).
All Cooper gauges mount directly without adapters.

Plug the control unit cable into the 9-pin male connector located above the motor in the rear of the stand.

Plug the power cord into the remote console and the other end into a wall outlet.

Turn on the power with the switch located on the control unit beside the power cord.

The test stand is now ready for operation.

OPERATION

1. Mount the test stand to a firm, flat, and level working surface for maximum safety and accuracy using

four 5/16 screws (not included). Use the included mounting hole drill template to accurately drill the
holes. Testing can take place without securing the test stand in such a manner, however, it is strongly
recommended that the stand be secured.

2. Install a force gauge onto the gauge plate with four thumb screws. All Cooper force gauges mount

directly to the stand without adapters.

3. Install any required attachments, including grips, adapters, and other materials necessary for your

test sample. Make sure these items are set up in a secure and safe manner.

4. Power on the control unit (further instructions to follow). For fine adjustment or otherwise manual

testing, turn the knob on the right hand side of the stand clockwise for compression, counterclockwise
for tension.


The gauge bracket’s height can be adjusted along the column. Loosen the four screws that secure the
bracket to the column, adjust to the desired height, and retighten the screws.

Note: To maintain smooth operation of the test stand, avoid overloads and repetitive shock loads.

Optional Equipment

Digital Travel Display Kit
This travel indicator has a 5-digit display (0.0005” [0.01 mm] resolution) and a computer interface for
automated data collection. If purchased at the same time as the test stand, no setup is needed.
Otherwise, it may be easily installed by the user.

Limit Switches
Adjust the switches’ vertical positions by loosening and re-tightening the wing screws. A limit condition is
indicated by an amber light on the front surface of each sensor.

Upper limit switch – while a limit condition exists, the slider will not move up
Lower limit switch – while a limit condition exists, the slider will not move down

Using the Control Unit
UP
Press and hold for tension, release button to stop motion. Located on the face of the Control Unit.

DOWN
Press and hold for compression, release button to stop motion. Located on the face of the Control Unit.

SPEED CONTROL DIAL
Adjust speed by turning the dial 0.2 – 5.5 in/min [5 – 140 mm/min]. Located on the face of the Control
Unit.

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