Troubleshooting chart – Campbell Hausfeld FP202899TT User Manual

Page 5

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Troubleshooting Chart

Symptom

Possible Cause(s)

Corrective Action

1 . Switch in OFF p o s i t i o n

2 . No electrical power at wall outlet

3 . Compressor has reached automatic

shut-off pressure

4 . Motor overheated

5 . Loose electrical connection

6 . ON / OFF switch bad

7 . Pressure switch bad

8 . Defective motor

1 . Lack of proper ventilation/room

temperature too high

2 . Excessive air usage, compressor too

s m a l l

1 . Open tank drain valve

2 . Loose connections (fittings, tubing,

air hose, any connections, etc.)

3. Tank leaks

1 . Excessive air usage, compressor too

s m a l l

2. Open tank drain valve

3. Loose connections (fittings, tubing,

air hose, any connections, etc.)

4. Pump wore out

1 . Excessive water in tank

2 . High humidity

1 . Defective pressure switch

2 . Defective safety valve

1 . Make sure compressor is plugged in and switch is ON

2 . Check circuit breaker or fuse at electrical panel.

3 . Release air from tank until compressor restarts

a u t o m a t i c a l l y

4 . Allow compressor to cool for approximately 30

minutes so thermal overload switch will reset. Make

sure compressor is run in a clean, well-ventilated area

where temperature will not exceed 100°F.

5 . Check all electrical connections

6 . Replace ON / OFF switch

7 . Replace pressure switch

8 . Replace pump / motor assembly

1 . Move compressor to a clean,well ventilated area

where temperature will not exceed 100°F.

2 . Decrease usage or purchase unit with higher air

delivery (SCFM)

1 . Close tank drain valve

2 . Check all connections with soap and water solution.

If a leak is detected, tighten. Or remove fitting and

apply pipe tape to threads and reassemble.

Do not disassemble check valve.
With air in tank, bleed tank first.

3 . Check entire tank for leaks with soap and water

s o l u t i o n .

1 . Decrease usage or purchase unit with higher air

delivery (SCFM)

2. Close tank drain valve

3 . Check all connections with soap and water solution.

If a leak is detected, tighten. Or remove fitting and

apply pipe tape to threads and reassemble.

4. Replace pump / motor assembly

1 . Drain tank, tilt tank to remove moisture

2 . Move to area of less humidity; use air line filter

1 . Replace pressure switch

2 . Replace safety valve with genuine replacement part

Compressor will not run

Thermal overload

protector cuts out

r e p e a t e d l y

Tank pressure drops

when compressor shuts

o f f

Compressor runs

continuously / air output

lower than normal

Excessive moisture in

discharge air

Safety valve pops open

FP202801, FP202901, FP202897,

FP202999DB, FP202999DQ, and FP202899TT

5

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