Maintenance (continued) – Campbell Hausfeld HL540200 User Manual

Page 5

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5

HL540200

www.chpower.com

Maintenance (Continued)

3. The safety valve should

automatically close at approximately
40 psi - 50 psi. If the safety valve
does not allow air to be released
when you pull on the ring, or if
it does not close automatically, it
MUST be replaced.

Safety valve must be

replaced if it cannot

be actuated or it leaks air after ring is
released.

DraIn tank
1. Turn compressor off and release

pressure from system. (To release
pressure from system, pull ring on
ASME safety valve. Deflect escaping
air by shielding valve with one hand
as you pull ring with other hand.)
Pull ring until tank is empty.

A large amount of

fast moving air will

be released when the safety valve is
opened with pressure in the tank. Wear
ANSI approved Z87.1 safety glasses.

2. Drain moisture from tank by

opening drain valve underneath
tank. Tilt tank to remove all
moisture.

3. Clean dust and dirt from tank,

air lines and pump cover while
compressor is still OFF.

OIL CHanGe
1. Allow compressor to run and warm

up oil. Unplug unit.

2. Position a pan under pump end of

unit.

3. Remove drain plug. Allow oil to

collect in pan. Tilt unit to completely
drain.

4. Replace drain plug, fill pump to

center of sight glass. Use Chevron
synthetic 5W-30, Mobil 1 5W-30 or
10W-30 synthetic motor oil. Using

other types of oil will cause starting
problems.

5. Change oil after every 50 hours of

use.

Intake aIr FILter MaIntenanCe
Removal, Inspection and Replacement
(Figure 6).

The intake filter element should be
removed and checked periodically.
A clogged intake filter can decrease
compressor performance and cause the
compressor to overheat.
1. Rotate the filter cover counter-

clockwise and remove.

2. Remove the filter element and

inspect.

3. If the filter element is dirty or

clogged, replace it.

4. Reinstall filter and cover.
IMPOrtant: Locate unit as far from
spraying area as hose will allow to
prevent overspray from clogging filter.

enD OF OPeratIOn/StOraGe
1. Turn AUTO/OFF switch to the OFF

position.

2. Unplug power cord from wall outlet

and wrap around handle to prevent
damage when not in use.

3. Wearing safety glasses drain tank of

air by pulling the ring on the safety
valve. Use other hand to deflect
fast moving air from being directed
toward your face.

4. Drain tank of condensation by

opening drain valve on bottom of
tank. Tank pressure should be below
10 psi when draining tank.

5. Air hose should be disconnected

from compressor and hung open
ends down to allow any moisture to
drain.

6. Compressor and hose should be

stored in a cool, dry place.

teCHnICaL ServICe
For information regarding the
operation or repair of this product,
please call 1-800-543-6400.

Figure 5

Figure 6 - Intake filter maintenance

Filter
cover

Filter

element

MaIntenanCe SCHeDULe

OPeratIOn

DaILy

WeekLy

MOntHLy

3 MOntHS

Check Oil Level

l

Drain Tank

l

Check Air Filter

l

Check Safety Valve

l

Clean Unit

l

Change Oil

l

MOIStUre In COMPreSSeD aIr

Moisture in compressed air will form into droplets as it comes from an air
compressor pump. When humidity is high or when a compressor is in continuous
use for an extended period of time, this moisture will collect in the tank. When
using a paint spray or sandblast gun, this water will be carried from the tank
through the hose, and out of the gun as droplets mixed with the spray material.
IMPOrtant: This condensation will cause water spots in a paint job, especially
when spraying other than water based paints. If sandblasting, it will cause the
sand to cake and clog the gun, rendering it ineffective.
A filter in the air line, located as near to the gun as possible, will help eliminate
this moisture.

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