Vapor sensors installation, Power connection – Trail Tech M6 X 1.0 TEMP SENSOR PROBE V300-001 User Manual

Page 2

Advertising
background image

Connect power wire directly to vehicle 12V battery.

As an alternative to running wires all the way to the battery, it

is possible to tap into the electrical system. It is best to

connect so power is not interrupted by key switch.

Power wire and RPM sensor wire are identical,

except some kits contain a resistor RPM

sensor or extra long power wire.

VAPOR SENSORS INSTALLATION

POWER | TEMPERATURE | RPM

RPM SENSOR INSTALLATION:

RPM SENSOR GROUND WIRE INSTALLATION:

The wire for the RPM sensor is strip wire so that the red lead can be wrapped

around the spark plug wire, and the black lead can go to a ground source.

Stock Ground Wire Colors:

• Yamaha:Black

• Polaris:Brown

• Honda:Green

• Suzuki:Black w/White Tracer

Note: On a ‘floated’ ground lighting system (e.g. Trail Tech rewound stator with

Trail Tech regulator/rectifier), you must go to frame ground for the tachometer.

A good option for this is to scratch the paint behind a bolt, wrap the negative

lead securely around the bolt (with a ring terminal), then retighten bolt.

Frame ground.

Black lead.

RPM sensor wire

wrapped around

spark plug wire.

Red lead.

Air-cooled

temperature

sensor

installed.

Step 1:

Pull water-seal

down. Wrap red

tach wire 5 times

around spark plug.

Step 2:

Replace

water-seal.

Step 3:

Reinstall

spark plug

into motor

OPTION 4:

Another option for coil over plug connection. Trail Tech recommends Option 3 (above) for coil over plug installations.

Coil

Spark

plug

boot

POWER CONNECTION:

Power

Wire

RPM

Sensor

Wire

Resistor RPM

Sensor Wire

OPTION 3:

Coil over plug connection:

If there are two wires and

they are smaller than a

pencil, then the coil is

likely over the top of the

spark plug. Another clear

sign is the presence of a

connector on top of the

spark plug.

Installation for “coil over plug” tachometer connections:

1.

2.

3.

4.

5.

6.

7.

Disconnect coil connector from coil.

Remove terminal guard from inside of connector.

Use a small nail to release the clip that holds the

power wire terminal in the connector.

Remove power terminal from coil connector.

Strip the red tach wire back about 1.5 inches.

Wrap red tach wire around the power terminal,

reinsert terminal, and reconnect to coil.

See below for grounding instructions.

Option 2:

RPM sensor wire

inserted into coil

spade connector

Coil

OPTION 2:

Direct connect to coil spade connector:

1.

2.

To install RPM sensor wire, insert the red half of the sensor

wire into the spade connector that connects the stator wire

to the coil.

Proper grounding is important. Read below for instructions.

Water-Seal

Coil

Connector

Tach

Lead

Power

Terminal

Clip holding

power wire

terminal

Terminal

guard

010-ELV-07

Vapor Installation

Tech Support: 360-687-4530

[email protected]

To install RPM sensor wire, wrap the red half of the sensor

wire around the spark plug wire 5 times.

Proper grounding is important. Read below for instructions.

OPTION 1:

Capacitive coupling to spark plug wire:

1.

2.

Option 1: RPM sensor wire wrapped around

spark plug wire 5 times.

If tachometer signal is intermittent,

increase number of wraps (12 maximum.)

If tachometer bounces more than

+/-100 RPM, reduce number of wraps

(1 minimum.)

Advertising