Trail Tech KTM/HUSQVARNA DIGITAL FAN KIT 732-FN8 - Manual (Page 3)

STEP 1
Remove right radiator shroud. Drain the coolant out of the bike by
removing the drain plug on the water pump located on the right side
of the engine. The drain plug is the bolt on the water pump that has
the copper washer.
Do not lose or damage the copper washer.
STEP 2
Unbolt the right radiator from the bike. First, remove the plastic
protector on the front of the radiator and disconnect the hoses
from it.
Be careful not to damage the fins on the radiator.
STEP 3
Cut the stock fan mounting tabs on the radiator flush to the side-
wall of the radiator. (Four Places)
STEP 4
Place the Trail Tech fan onto the radiator, using a 1mm cardboard
shim between the fan housing and the radiator fins. Remove shim
before installing radiator back on the bike.
STEP 5
Adjust the fan bracket on the radiator to locate it as shown. Drill four
mounting holes using a #15 drill bit. Make sure the 1mm shim is in
place before drilling the mounting holes.
STEP 6
Install the fan bracket with fan onto the ra-
diator using the provided mounting screws.
Remove the cardboard shim.
STEP 7
Carefully insert the temperature probe into fins of radiator. Make sure
that the probe is lined up parallel to the fins to avoid damage. If it is too
difficult to press in, use a small wood or plastic block against the back
side of the sensor while guiding the sensor straight into the radiator.
Reinstall radiator on bike.
STEP 8
Install the power harness (with built in fuse) onto the bike. This will connect directly to the battery. Red to Positive and
Black to Negative. Route the power lead forward to the front of the bike and connect it to the power connector on the fan.
TIP: To compensate for the influence of ambient air passing across the sensor, apply thermal grease (includ-ed in kit) into the
gap between the fins of the radiator where the sensor will be installed. It is important to place the grease only in the gap.
Grease on the surface of the radiator will attract dirt and reduce function.
010-ELV-146
Tech Support: 360-687-4530
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