Two Brothers Racing Honda 919 User Manual

V.a.l.e, Juice box™ - fuel controller

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Two Brothers Racing

Juice Box™ - Fuel Controller

2002-07 Honda 919 Installation & Operation Manual

Part # 008-90

Parts Incuded

Installation Instructions

Qty.

Description

Part Number

1

Juice Box™ Fuel Control Kit

008-90

(#9140052)

3

Zip Ties

1

Adhesive Velcro Square

V.A.L.E.

V a r i a b l e a x i s l o c k i n g e x h a u s t

TM

There are two injectors on each side of the frame. The

JUICE BOX™ harness can be passed under the frame

or over the frame from the right to the left to connect to

the left side injectors. Disconnect the four black injector

connectors from the injectors. Connect the JUICE BOX™

female and male connectors to the injectors and injector

connectors. (Fig 4)

Start the bike. The green LED should scroll left to right and

back for about 3-5 seconds and then go to 1-2 steady or

slowly flashing green LED’s. If the number 1 green LED

and number 8 red LED’s continue flashing after startup

or idling, an injector wiring error is indicated. Re-check

the wires from the JUICE BOX™ and make sure they are

connected to the proper wire of your bike’s stock harness.

MAKE SURE you have the correct wires selected in

the stock harness. DO NOT PROCEED UNLESS ABOVE

CONDITIONS ARE MET.

Bike reassembly is opposite of disassembly.

NOTE: Re check your wire routing and JUICE BOX™

location and make certain that in no way the wires can

come into contact with any moving parts or high heat

source and that the JUICE BOX™ is mounted in a way as

to not cause a handling problem with the machine.

5.

6.

7.

8.

IMPORTANT - PLEASE READ CAREFULLY

Warranty

two brothers racing warrants that this product carries a warranty for 2 years from date of purchase against original

defects in materials and workmanship. should this product fail to perform for either of the above reasons, two brothers

racing will repair or replace it with an equivalent product at no charge, except for postage, to the original retail purchaser.

to obtain the benefits of this warranty, the retail purchaser must return the product and proof of purchase to the place of

original purchase.

We recommend that this performance part be installed by a qualified motorcycle
technician. If you have any doubts as to your ability to install this performance part,
please consult with your local motorcycle dealer. Read all instructions first before
starting installation. Make sure the vehicle and exhaust system are completely cool
before starting the installation. Also, make sure the vehicle is secure during installation.
Be sure to save all stock components for possible use later.

The Juice Box™ is legal ONLY for closed course race vehicles. The Juice Box™ is not
applicable, nor inteded for use on EMISSIONS CONTROLLED street, highway or off-road
vehicles. The Juice Box™ is not applicable, nor inteded for use on aircraft.

Thank you for purchasing a genuine Two Brothers Racing

JUICE BOX™. This product represents a radical step

forward in tuning fuel-injected motorcycles and ATVs for

optimal performance using “load-based” technology.

We at Two Brothers Racing hope that you will find this

development as exciting and useful as we do. And

remember: Proper Fuel = Maximum Power!

Make sure the vehicle is completely cool before starting

the installation. Also, make sure the vehicle is secure and

will not roll around.

Remove the seat. Remove the bolt that secures the right

side panel. (Fig 1)

Remove the two bolts that secure the fuel tank to the

frame at the rear of the tank. (Fig 2)

Slide the fuel tank toward the rear of the bike, rotate the

front of the tank up and support. Attach the adhesive

backed hook and loop material to the back of the JUICE

BOX™ and the frame under the seat. Pay close attention

to where the seat comes in contact with the frame and

make sure no pressure from the seat will be put on the

JUICE BOX™. Route the harness along the right side

of the frame and up to the injectors. Route the ground

lead (black wire) to the negative post of the battery and

connect. (Fig 3)

1.

2.

3.

4.

Continued on page 2

Fig 1

Fig 4

Fig 2

Fig 3

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