System design – Rice Lake Weigh Modules/Mount Assemblies User Manual

Page 7

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SYSTEM DESIGN

Bulk Material Weighing Systems

G. Figure 1-11 illustrates a multiple-ingredient batching sys-

tem where all the ingredients are weighed one at a time in a
single weigh hopper.

Advantages of this system are:

Lower cost than multiple-weigh hoppers

Scale calibration may not be critical, as all ingredients are
weighed in a single scale, assuring correct proportions.

Disadvantages of this system are:

The accuracy of minor ingredients may suffer where the scale
capacity is large compared to the weight of ingredient.

System is somewhat slow because each material must be
batched in one at a time, and the cycle cannot repeat until the
weigh hopper has been discharged.

Note: We recommend that you do not attempt to weigh a batch of
material which is less than 20 scale divisions since the accuracy
will be questionable.

For example, if a hopper scale has a .5 lb division size, we recom-
mend that you not weigh less than a 10-lb batch on that scale. It’s
better to weigh minor ingredients accurately on a scale suited to
the purpose, and add those ingredients to the batch by hand. For
example, if making raisin oatmeal cookies, it may not be too much
of a problem to batch-weigh the raisins along with the oatmeal.
However, it may be prudent to weigh the salt on a more sensitive
bench scale and hand-add it to the hopper at completion of the
weigh cycle.

Figure 1-11

Figure 1-12

H. The system illustrated in Figure 1-12 below is a multi-

ingredient batching system which has a separate weigh hop-
per for each ingredient.

Advantages of this system are:

Weigh hopper capacity can be sized appropriately for each
material so that each weighment is close to the scale capacity,
providing greater accuracy.

Faster throughput, since all materials can be weighed and
discharged simultaneously.

Disadvantages of this system are:

Higher cost.

Each scale must be accurate to ensure correct proportioning.

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