WEATHER GUARD Model 253 EZ-GLIDE® System, Compact - Manual

Read and understand all instructions and warnings before operating or using this product.
This product is only intended and only safe for transporting ladders. It is the responsibility of the user to secure these
materials to the rack before transporting.
Ladders must be secured per ANSI standard A142.2-1990 paragraph 8.4.4. Ladder damage will occur from road shock
and vehicle vibration if the ladder is not properly secured to the ladder rack. Bouncing and side to side motion of an
improperly secured ladder will cause wear and weaken the ladder. Using a damaged ladder could lead to structural col-
lapse resulting in serious injury or death. Place ladder in a raised position before transporting. Driving with rack in lowered
position may cause serious injury or damage to vehicle, ladder, rack or persons.
Any modification or unintended use of this product shall immediately void all manufacturers warranties. Manufacturer dis-
claims all liability for injuries to persons or property resulting from any modification to, or unintended use of this product.
Never load your rack to exceed the safe capacity of your vehicle. Heavy loads when carried high can dangerously alter the
center of gravity.
Loads should be approximately centered front to rear. Failure to do this will cause damage to the vehicle roof. Long loads
that extend out the rear of the vehicle will prevent the rear hatch from fully opening and cause damage if attempted.
WARNING
–ATTENTION–
–NOTICE–
CAUTION
ASSEMBLY INSTRUCTIONS
MODEL 253 EZ-GLIDE ™ SYSTEM
GM / CHEVY MINI VAN
ALUMINUM DROP DOWN LADDER RACK
TOOLS REQUIRED
• Open or Box End Wrenches
9/16" - 1/2" - 7/16"
• 3/8" Drive Sockets
9/16" - 1/2" - 7/16"
• 3/8" Drive Ratchet
• 5/16" Drill Bit
• Electric Drill
• Phillips Screwdriver (Large)
• Needle Nose Pliers
• 3/8" Drive Torque Wrench (in. lbs.)
• Tape Measure
• Flat Scewdriver (small)
PARTS LIST
See Page 2
• 2 - Cross-Members
• Rear Rotation Assembly
• Front Rotation Assembly
• 2 - Pivot Arm Assemblies
• Rear Drive Tube/Handle Assembly
• Front Drive Tube
• Center Drive Tube
• Cylinder
• 4 - Mounting Brackets
• 2 - Ladder Supports
• 2 - Ladder Stops
• 2 - Drivers Side End Stops
• 2 - White Plastic Bushings
• 2 - Black Plastic Bushings
• 1 - Tube E-6000 Sealant
• 15- 1" Dia. Vinyl Hole Covers
• 1 - Tube Loctite 290
1 ROTATION KIT:
2 3/8-16 x 2-1/4" Hex Hd. Bolt
2 3/8-16 Nylon Lock Nut
11 3/8" Flat Washer
4
5/16-18 x 2" Hex Hd. Bolt
9 5/16-18 Nylon Lock Nut
12 5/16" Flat Washer
3
5/16-18 x 4-1/2" Hex Hd. Bolt
2 5/16-18 x 2-3/4" Hex Hd. Bolt
8 Flat Plastic Bushings
1 Aluminum Bushing
1 Clevis Pin
1 Cotter Pin
1 Bushing Lubricant Tube
2 GUTTERLESS KITS:
6 5/16-18 x 2-3/4" Hex Hd. Bolt
4 5/16-18 x 1" Hex Hd. Bolt
4 5/16-18 x 1-1/4" Hex Hd. Bolt
14 5/16-18 Nylon Lock Nut
24 5/16" Flat Washer
4
5/16" Rubber Washer
4 1-1/2" O.D. Fender Washer
2 Mounting Pad-Rubber See Page 2
2 Mounting Bases-See Page 2
1 RETRO ROTATION KIT:
2 5/16-18 x (4-1/4" or 5") Phillips Flat
Hd. Screw
2 5/16-18 x 4" Hex Hd. Bolt
4 5/16-18 Nylon Lock Nut
6 3/8" Flat Washer
HARDWARE KITS
See Page 3
Check these kits to be sure the following parts are included.
Approximate assembly and Installation time:
120 min. per unit (2 hrs.) depending on van equipment and installer experience.
IMPORTANT BEFORE YOU BEGIN
Read these instructions and warnings completely before installation.