AERCO BMK 1.5 LN July 2011 - Manual (Page 62)

CHAPTER 6: SAFETY DEVICE TESTING
Page 62 of 152 PR2: 05/09/12
Benchmark 1.5LN Low NOx Boiler
Operation and Maintenance Manual
OMM-0041_0D
GF-120
AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913 • Ph: 800-526-0288
Figure 6-1: Low & High Gas Pressure Testing
7. Fully open the external manual gas shut-off valve and press the CLEAR button on the
Control Box.
8. The fault message should clear and the FAULT indicator should go off. The unit should
restart.
9. Upon test completion, close the ball valve and remove the manometer. Replace the 1/4“
plug removed in step 1.
6.3 HIGH GAS PRESSURE TEST
To simulate a high gas pressure fault, refer to Figure 6-1 and proceed as follows:
1. Remove the 1/4“ plug from the leak detection ball valve shown in Figure 6-1.
2. Install a 0 – 16” W.C. manometer (or W.C. gauge) where the 1/4” plug was removed.
3. Slowly open the leak detection ball valve
4. Start the unit in Manual mode at a valve position (firing rate) between 25 and 30%.
5. Slowly increase the gas pressure using the adjustment screw on the SSOV.
TO
AIR/FUEL
VALVE
GAS INLET
SSO
RSI
SOLENOID
VALVE
RSI BLEED-
OFF VALVE
1/4” NPT PLUG
(INSTALL
MONOMETER HERE
FOR RSI PRESSURE
TEST/CALIBRATION)
MANUAL SHUT-
OFF VALVE
RSI
PRESSURE
REGULATOR
HIGH GAS
PRESSURE
SWITCH
1/4” NPT PLUG
(INSTALL
MONOMETER HERE
FOR HIGH GAS
PRESSURE TEST)
HIGH GAS BALL
VALVE
LOW GAS
PRESSURE
SWITCH
RSI GAS
VALVE
1/4” NPT PLUG
(INSTALL
MONOMETER HERE
FOR LOW GAS
PRESSURE TEST)