11 auxiliary relay contacts, 12 flue gas vent installation, 13 combustion air – AERCO BMK 2.0 LN Natural Gas 2008 User Manual

Page 19: Installation

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INSTALLATION

2-9

DELAYED INTL’K IN). Both interlocks,
described below, are factory wired in the closed
position.

NOTE

Both the Delayed Interlock and Remote
Interlock MUST be in the closed position
to allow the unit to fire.

2.10.9.1

REMOTE INTERLOCK IN

The remote interlock circuit is provided to
remotely start (enable) and stop (disable) the
Boiler, if desired. The circuit is labeled
REMOTE INTL’K IN and is located inside the I/O
Box on the front panel. The circuit is 24 VAC
and is factory pre-wired in the closed (jumpered)
position.

2.10.9.2

DELAYED INTERLOCK IN

The delayed interlock is typically used in
conjunction with the auxiliary relay described in
paragraph 2.10. This interlock circuit is located
in the purge section of the start string. It can be
connected to the proving device (end switch,
flow switch etc.) of an auxiliary piece of
equipment started by the Boiler’s auxiliary relay.
The delayed interlock must be closed for the
boiler to fire.

If the delayed interlock is connected to a proving
device that requires time to close (make), a time
delay (Aux Start On Dly) that holds the start
sequence of the boiler long enough for a proving
switch to make can be programmed. Should the
proving switch not prove within the programmed
time frame, the boiler will shut down. The Aux
Start On Dly can be programmed from 0 to 120
seconds. This option is locate in the
Configuration Menu (Chapter 3, Table 3-4).

2.10.10 FAULT RELAY

The fault relay is a single pole double throw
(SPDT) relay having a normally open and
normally closed set of relay contacts that are
rated for 5 amps at 120 VAC and 5 amps at 30
VDC. The relay energizes when any fault
condition occurs and remains energized until the
fault is cleared and the CLEAR button is
depressed. The fault relay connections are
shown in Figure 2-10.

2.11 AUXILIARY RELAY CONTACTS

Each Boiler is equipped with a single pole
double throw (SPDT) relay that is energized
when there is a demand for heat and de-
energized after the demand for heat is satisfied.
The relay is provided for the control of auxiliary
equipment, such as pumps and louvers, or can
be used as a Boiler status indictor (firing or not

firing). Its contacts are rated for 120 VAC @ 5
amps. Refer to Figure 2-10 to locate the AUX
RELAY terminals for wiring connections.

2.12 FLUE GAS VENT INSTALLATION

The minimum allowable vent diameter for a
single Benchmark 2.0LN Boiler is 8 inches.

The AERCO Benchmark Venting and
Combustion Air Guide, GF-2050, must be
consulted before any flue gas vent or inlet air
venting is designed or installed. U/L listed,
positive pressure, watertight vent materials as
specified in AERCO’s GF-2050, must be used
for safety and code compliance. Since the unit is
capable of discharging low temperature exhaust
gases, horizontal sections of the flue vent
system must be pitched back to the unit a
minimum of 1/4 inch per foot to avoid
condensate pooling and allow for proper
drainage.

The combined pressure drop of vent and
combustion air systems must not exceed 140
equivalent feet of 8 inch ducting. Fittings as well
as pipe lengths must be calculated as part of the
equivalent length.

For a natural draft installation the draft must not
exceed ±0.25 inch W.C. These factors must be
planned into the vent installation. If the
maximum allowable equivalent lengths of piping
are exceeded, the unit will not operate properly
or reliably.

2.13 COMBUSTION AIR

The AERCO Benchmark Venting and
Combustion Air Guide, GF-2050

MUST be

consulted before any flue or combustion supply
air venting is designed or implemented.
Combustion air supply is a direct requirement of
ANSI 223.1, NFPA-54, and local codes. These
codes should be consulted before a permanent
design is determined.

The combustion air must be free of chlorine,
halogenated hydrocarbons, or other chemicals
that can become hazardous when used in gas-
fired equipment. Common sources of these
compounds are swimming pools, degreasing
compounds, plastic processing and refrigerants.
Whenever the environment contains these types
of chemicals, combustion air must be supplied
from a clean area outdoors for the protection
and longevity of the equipment.

The AERCO Benchmark 2.0LN Boiler is UL
listed for 100% sealed combustion. It can also
be installed using room air, provided there is an
adequate supply. (See para. 2.13.3 for more

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