Installation – AERCO BMK 3.0 LN Dual Fuel June 2010 User Manual

Page 21

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INSTALLATION

2-11

2.10.11 FAULT RELAY

The fault relay is a single pole double throw
(SPDT) relay having a normally open and
normally closed set of relay contacts that are
rated for 5 amps at 120 VAC and 5 amps at 30
VDC. The relay energizes when any fault
condition occurs and remains energized until the
fault is cleared and the CLEAR button is
depressed. The fault relay connections are
shown in Figure 2-11.

2.11 AUXILIARY RELAY CONTACTS

Each Boiler is equipped with a single pole
double throw (SPDT) relay that is energized
when there is a demand for heat and de-
energized after the demand for heat is satisfied.
The relay is provided for the control of auxiliary
equipment, such as pumps and louvers, or can
be used as a Boiler status indictor (firing or not
firing). Its contacts are rated for 120 VAC @ 5
amps. Refer to Figure 2-11 to locate the AUX
RELAY terminals for wiring connections.

2.12 FLUE GAS VENT INSTALLATION

The minimum allowable vent diameter for a
single Benchmark 3.0 Dual-Fuel Boiler is 8
inches.

The AERCO Benchmark Venting and
Combustion Air Guide, GF-2050, must be
consulted before any flue gas vent or inlet air
venting is designed or installed. U/L listed,
positive pressure, watertight vent materials as
specified in AERCO’s GF-2050, must be used
for safety and code compliance. Since the unit is
capable of discharging low temperature exhaust
gases, horizontal sections of the flue vent
system must be pitched back to the unit a
minimum of 1/4 inch per foot to avoid
condensate pooling and allow for proper
drainage.

The combined pressure drop of vent and
combustion air systems must not exceed 140
equivalent feet of 8 inch ducting. Fittings as well
as pipe lengths must be calculated as part of the
equivalent length.

For a natural draft installation the draft must not
exceed ±0.25 inch W.C. These factors must be
planned into the vent installation. If the
maximum allowable equivalent lengths of piping
are exceeded, the unit will not operate properly
or reliably.

2.13 COMBUSTION AIR

The AERCO Benchmark Venting and
Combustion Air Guide, GF-2050 MUST be
consulted before any flue or combustion supply
air venting is designed or implemented.
Combustion air supply is a direct requirement of
ANSI 223.1, NFPA-54, and local codes. These
codes should be consulted before a permanent
design is determined.

The combustion air must be free of chlorine,
halogenated hydrocarbons, or other chemicals
that can become hazardous when used in gas-
fired equipment. Common sources of these
compounds are swimming pools, degreasing
compounds, plastic processing and refrigerants.

Whenever the environment contains these types
of chemicals, combustion air must be supplied
from a clean area outdoors for the protection
and longevity of the equipment.

The AERCO Benchmark 3.0 Dual-Fuel Boiler is
UL listed for 100% sealed combustion. It can
also be installed using room air, provided there
is an adequate supply. (See paragraph 2.13.3
for more information concerning sealed
combustion air). If the sealed combustion air
option is not being used, an inlet screen will be
attached at the air inlet on the top of the unit

The more common methods of supplying
combustion air are outlined below. For more
information concerning combustion air, consult
the AERCO Benchmark Venting and
Combustion Air Guide, GF-2050.

2.13.1 Combustion Air From Outside the
Building

Air supplied from outside the building must be
provided through two permanent openings. Each
opening must have a free area of not less than
one square inch for each 4000 BTU/H boiler
input. The free area must take into account
restrictions such as louvers and bird screens.

2.13.2 Combustion Air From Inside The
Building

When combustion air is provided from within the
building, it must be supplied through two
permanent openings in an interior wall. Each
opening must have a free area of not less than
one square inch per 1000 BTU/H of total boiler
input. The free area must take into account any
restrictions such as louvers.

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