Battery installation – C&D Technologies RS-2061 Standby Batteries for Renewable Energy Applications User Manual

Page 7

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Storage of Charged and Wet Batteries
Store batteries in a cool, dry location and place in service as soon as possible after receiving.

The recommended temperature for storage is 77°F (25°C), but a range of 60°F(16°C) to 80°F (27°C) is

acceptable. Do not allow the electrolyte to freeze, as this will damage the battery and can cause potentially

hazardous leakage. Batteries must be given a freshening charge to all cells every six months when stored

at 77°F (25°C) or every three months if stored at temperatures of 92°F (33°C) after ship date from

C&D Technologies factory until final installation. Specifically, the CPV batteries must be given a freshening

charge every three months at 77°F(25°C). See the Initial/Freshening charge parameters as discussed in the

Battery Installation Section.

Battery Installation

After battery has been unpacked and placed in its final location with the proper orientation for polarity,

all electrical contacting surfaces should be prepared for making inter-cell connections. Use industry

standard practices for this procedure in addition to the following steps.
1.

Assemble and mount any racks according to the “Rack Assembly Instructions” and mount according

to the site’s requirements.

2.

Remove any factory-applied grease coating from the terminals with a dry cloth.

3.

With a neutralizing solution consisting of one-pound baking soda mixed with one gallon of water,

wipe the cover and terminal seal area with a cloth or brass bristle brush moistened with the

neutralizing solution. Do not allow the neutralizing solution from entering the cell. Rinse with clear

water and dry thoroughly.

4.

Brush the terminal with the fiber bristle brush to a bright, shiny finish.

5.

Remove the oxidation film from the connectors with the fiber bristle brush, resulting in a bright,

shiny finish.

6.

Coat all electrical surfaces with pre-heated NO-OX-ID. (Use heat gun)

7.

Re-flow excess NO-OX-ID with heat gun and wipe excess.

8.

Place cell identification numbers in sequence in an appropriate position on the battery.

9.

Measure battery/cell voltage readings and record for future reference.

CAUTION

Be sure flame-arresting vent assemblies are installed on flooded cells before making

battery connections

.

Electrical Connections
1.

Install inter-cell connections and hardware as supplied with each battery as previously specified to

make parallel or series connections.

2.

Confirm that no cells are installed in reverse polarity.

3.

Once hardware is installed and batteries are properly aligned, torque as indicated.

RS02061/0114/CD

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