ConvertiBARS Kawasaki: ZZR600(2005+) - Manual

Kawasaki ZZR600(2005+)
Bike Specific Install Notes and Tips
This is an aftermarket product that fits up different than the stock components, therefore, the installer may be required to
set up components and to route lines in the ?best way possible?, which may not always be listed on this ?Bike
Specific? installation sheet. In any case, the installation must allow the handlebars to reach both steering stops, with
out pulling taught or kinking any lines, and without damaging any part of the motorcycle
Important Installation Considerations
Due to the fairing side pieces, this kit will only fit if the clamps are mounted on
the top of the triple clamp. This requires lowering the front of the bike by
approx. 1" so there is enough of the forks exposed to clamp to. Customers have
reported no adverse handling. Longer throttle line, clutch line, and
choke/throttle advance line required. Call for assistance
Special Kit Requirements/Installation Tips
1. Contact - Slight fairing contact is ok as long as the steering stops can be
reached with out damaging the fairing
2. Cyclops Clamps - are to be mounted on top of the triple clamp
Handlebar Positioning
1. When the bars are in the down position, with the wheel straight, the clamps
should be rotated so the handlebar risers are at approximately the 10 and 2 -
O'Clock positions(as the rider is looking down at the top of the fork tubes) This
will allow clearance with fairing side pieces as you turn stop to stop.
2. When the bars are in the up position, with the wheel straight, the clamps should
be rotated so the handlebar risers are at approximately the 7 and 5 - O'Clock
positions(as the rider is looking down at the top of the fork tubes) This will allow
clearance with the upper fairing and windshield as you turn stop to stop.
Restrictions
1. Triple Clamp Pinch Bolts restrict forword and or aft positioing if using the 8mm
web clamps(ex. 41-875-08). 41mm and 43mm clamps are also offered with a
26mm web distance which locates the riser pipe further outboard avoiding the
pinch bolts.
Line Routing
1. All longer lines routed as stock.
Recommended Riser Trim Length
1. 5.0" Riser Length = Trim Number 8
Recommended parts and replacement lines
1. Hydraulic Brake Line Top Fitting - 90 degree face to the side
2. Hydraulic Brake Line = Stock + 5"