ConvertiBARS Suzuki: GSX-R1000 (03-04) - Manual

Suzuki GSX-R1000 (03-04)
Bike Specific Install Notes and Tips
This is an aftermarket product that fits up different than the stock components, therefore, the installer may be required to
set up components and to route lines in the ?best way possible?, which may not always be listed on this ?Bike
Specific? installation sheet. In any case, the installation must allow the handlebars to reach both steering stops, with
out pulling taught or kinking any lines, and without damaging any part of the motorcycle
Important Installation Considerations
Though longer lines are avaliable, Stock throttle and clutch can be re-routed to
reach the highest setting.
Special Kit Requirements/Installation Tips
1. Contact - Slight fairing contact is ok as long as the steering stops can be
reached with out damaging the fairing
2. Zip ties or brackets holding excess electrical lines will need to be cut or removed
to free up extra length.
Handlebar Positioning
1. When the bars are in the down position, with the wheel straight, the clamps
should be rotated so the handlebar risers are at approximately the 10 and 2 -
O'Clock positions(as the rider is looking down at the top of the fork tubes) This
will allow clearance with fairing side pieces as you turn stop to stop.
2. When the bars are in the up position, with the wheel straight, the clamps should
be rotated so the handlebar risers are at approximately the 7 and 5 - O'Clock
positions(as the rider is looking down at the top of the fork tubes) This will allow
clearance with the upper fairing and windshield as you turn stop to stop.
Line Routing
1. Throttle Lines - Stock length - route behind the right fork tube
2. Throttle Lines - Longer than stock - route as stock
3. Clutch Line - Free line from bracket and routed for best length
Recommended Riser Trim Length
1. 6.5" Riser Length = Trim Number 11
Recommended parts and replacement lines
1. Suzuki GSX-R1000 (01-04) Stock+50mm length Clutch Line. Part Number- 07-
0793. Order from ConvertiBARS
2. Suzuki GSX-R1000 (01-04) Stock+75mm length Throttle Lines. Part Numbers X-
621, X-622. Order from ConvertiBARS
3. Hydraulic Brake Line Top Fitting - 90 degree face to the side
4. Hydraulic Brake Line = Stock + 5"
5. Cable Clutch Line - Stock + 2"