Motion Pro 01-2529 - Manual

IMPORTANT - READ BEFORE INSTALLING
IMPORTANT - READ BEFORE INSTALLING
THIS KIT IS TO BE INSTALLED BY A TRAINED TECHNICIAN IN A PROPERLY EQUIPPED SHOP
FOR THROTTLE KIT P/N 01-0313, P/N 01-0345, P/N 01-0353, P/N 01-0513
P/N 01-2527& P/N 01-2529 (YFZ 350 BANSHEE)
NOTE: When this kit is used with stock carburetors it will be necessary to install an idle kit P/N 08-0045.
THESE INSTRUCTIONS ARE FOR USE WITH TWIST GRIP TYPE THROTTLE KITS. THESE KITS ARE
DESIGNED TO REPLACE THE ORIGINAL THUMB THROTTLE WITH A TWIST GRIP TYPE THROTTLE.
1. Remove the seat and fuel tank. Carefully observe how the stock throttle cable is routed from the thumb throttle
to the carburetors. This is how you will want to route the new cable.
2. Temporarily remove any clamps or guides used to retain the throttle cable. Remove the stock thumb throttle
assembly.
3. Before removing the carburetor top/switch assemblies, clean the outside of the carburetors and switch
assemblies thoroughly. On the outside of the carburetors you will find a gold colored carburetor top locking plate.
Remove these plates and unscrew the carburetor tops. Remove the carburetor top/switch assemblies. Do not
allow any dirt or foreign material to enter the openings left in the carburetors. Placing clean rags in the openings of
the carburetors will help avoid this problem.
A NY DIRT OR FOREIGN MATERIAL THAT ENTERS THE CARBURETORS CAN
CAUSE THE THROTTLE SLIDES TO STICK .
4. Pull the spring away from the slide and remove the retaining plate. Remove the slide and spring from the
carburetor top/switch assembly. Install the adjuster, carburetor cap, spring and slide onto the new cable. Make
sure the needle is in the correct position and reinstall the retaining plate. Repeat this operation for the other
carburetor. NOTE: When you remove the carburetor top/switch assemblies, you also remove the idle adjustment.
To have an idle adjustment, Motion Pro kit # 08-0045 must be installed. This kit is available separately.
5. Remove the rags in the carburetor openings. Again, be careful that dirt or foreign material does not enter the
carburetors. Install the throttle slides into the carburetors. Make sure the guide pin slides into the groove on the
slide (slide cutaway to rear). Note: The throttle slide cutaway will be towards the front if the throttle slides
are switched between the carburetors. Tighten the carburetor cap. Pull on the top cable end to make sure the
full travel (up and down) of the slides is smooth, without binding.
6. Remove the right hand grip from the handlebar. With an Allen wrench, disassemble the new throttle assembly.
Using the throttle sleeve as a guide, mark the handlebar showing where the sleeve will fit. With fine sandpaper
remove any paint on the handlebar where the throttle sleeve will fit. I
T IS VERY IMPORTANT THAT THE HANDLEBAR BE
CLEAN AND SMOOTH . I F THE HANDLEBAR IS NOT CLEAN AND SMOOTH IT IS POSSIBLE FOR THE THROTTLE TO STICK .
-OVER-
I01-0313 12/2009