Neuspeed 62.10.83 - Manual

NEUSPEED • 3300 Corte Malpaso • Camarillo, CA 93012 • 805.388.7171 • 805.388.0030 FAX
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POWER PULLEY KIT
2010-UP AUDI A3 2.0L TDI
2009-UP VW JETTA V / VI 2.0L TDI / 2010-UP VW GOLF VI 2.0L TDI
Fits Engine Code: CJAA
PART # 62.10.83
INSTALLATION INSTRUCTIONS
PART LIST: 1 – CRANK PULLEY 1 – BELT
TOOLS REQUIRED: 1 – 16mm Wrench 1 – Ratchet Wrench
1 – T20 Torx 1 – T30 Torx
1 – 10mm Triple Square 1 – Torque Wrench
NOTE: DO NOT USE PLIERS OR TOOLS THAT MAY DAMAGE OUTER PULLEY GROOVES. DAMAGE CAUSED
DURING INSTALLATION WILL VOID YOUR WARRANTY.
1. Park car on a flat and level surface capable of
supporting the vehicle’s weight on a jack and
jack stands. Using the manufacturer’s
recommended lifting point(s), raise front of
vehicle and support with jack stands. NEVER
WORK ON A VEHICLE SUPPORTED ONLY
WITH A JACK!
2. Remove lower engine splash guard and
passenger side plastic lower inner fender liner
(T20/T30 Torx) to expose crankshaft pulley.
3. Using a 16mm wrench, rotate idler pulley center
bolt upwards to release tension and remove
belt. Now slowly release belt tensioner.
4. Use a 10mm Triple Square to loosen the (4)
bolts securing pulley to crankshaft.
©Copyright 2010 NEUSPEED ® All rights reserved. Reproduction in whole or in part
prohibited.
DOC.62.10.83 Rev. 01.11.2010
5. Remove bolts and pulley from crankshaft.
6. Clean mounting surface on crankshaft, then
position NEUSPEED pulley aligning holes to
crankshaft, aligns only one way. If pulley does
not slide on shaft easily, remove and check for
burs or corrosion. If any burs or corrosion exist,
remove as necessary. Install original bolts and
torque in a crisscross pattern to 10Nm (7 ft-lb.)
+ addition 90° (¼ turn).
7. Install supplied belt in correct orientation
making sure belt is completely seated in pulley
grooves.
8. Reinstall fender liner and lower engine cover.
9. Carefully check complete installation to be sure
all fasteners are tight, the belt is correctly
seated in grooves of each pulley and that
nothing interferes with the pulleys or belt.