Assembly, Warning caution warning warning, Assembly step 1 – Chamberlain WD822KD 1/2 HP User Manual

Page 8: Assemble the rail & install the trolley

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FRONT RAIL
(TOP)

KEEP LARGER
HOLE ON TOP

8

Front Rail
(TO DOOR)

Window
Cut-Out

Screwdriver

Idler
Pulley
Hole

Tabs

Back Rails
(TO MOTOR UNIT)

Trolley

Tapered
End

Tapered
End

Inner Trolley

Wear Pads

Outer Trolley

Tapered
End

Tapered
End

To prevent INJURY from pinching, keep hands and
fingers away from the joints while assembling the rail.

WARNING

CAUTION

WARNING

WARNING

The front rail has a cut out “window” at the door end
(see illustration). The hole above this window is
larger on the top of the rail
than on the bottom. A
smaller hole 3-1/2" (8.9 cm) away is close to the rail
edge. Rotate the back rail so it has a similar hole
close to the opposite edge, about 4-3/4" (12 cm)
from the far end.

1. Remove the straight door arm and hanging

bracket packaged inside the front rail and set
aside for Installation Step 5 and 12. NOTE: To
prevent INJURY while unpacking the rail carefully
remove the straight door arm stored within the rail
section.

2. Align the rail sections on a flat surface as shown

and slide the tapered ends into the larger ones.
Tabs along the side will lock into place.

3. Place the motor unit on packing material to protect

the cover, and rest the back end of the rail on top.
For convenience, put a support under the front
end of the rail.

4. As a temporary stop, insert a screwdriver into the

hole 10" (25 cm) from the front end of the rail, as
shown.

5. Check to be sure there are 4 plastic wear pads

inside the inner trolley. If they became loose
during shipping, check all packing material. Snap
them back into position as shown.

6. Slide the trolley assembly along the rail from the

back end to the screwdriver.

ASSEMBLY STEP 1

Assemble the Rail & Install the
Trolley

To avoid installation difficulties, do not run the
garage door opener until instructed to do so.

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