Tuffy Security 147 - Manual

Page 1 of 3 - 1/28/2008 – Rev122006
INSTALLATION INSTRUCTIONS
TOYOTA FJ CRUISER LIGHT BAR #147
This product will only mount to the OEM FJ Cruiser Factory rack.
It will not fit FJ Cruisers without the OEM factory rack.
This light bar is also designed to mount with Tuffy part#146 Roof Cargo Rack Storage Box
Please read and fill out the enclosed warranty registration card to activate your warranty.
PARTS LIST
#2 Light mounting bracket #3 Wire Harness tray bracket #1 (2) Clamp brackets
SHIPPING PACKAGE CONTENTS
#4.8 (8) 5/16-18 X 1 ¼” Bolt #4.7 (8) 5/16 Lock-Nut
#4.5 (8) 5/16 USS Washer (Wide OD) #4.6 (8) 5/16 SAE Washer (Narrow OD)
TOOLS & SUPPLIES REQUIRED
½” box end wrench (and/or ratchet and ½” Deep well socket)
3/16 Allen wrench (or ratchet and Allen socket)
Tools and supplies required for routing and connecting wires for lights (Not included)
Lights to be mounted (Not included)
PLEASE READ ALL INSTRUCTIONS THOROUGHLY BEFORE STARTING INSTALLATION.
Attention: Plan how the wiring for the light system will be routed and where the
switches will be mounted. Some lighting system harnesses may produce too much
heat to be mounted inside the vehicle and will cause a fire hazard. Make sure in
advance that the wire harness is long enough for your planned route and if it is possible
to add any length to it if required. Some lighting system harnesses cannot be
lengthened due to the gauge of the wire. Consult the manual that came with the lighting
system and /or the manufacturer for wiring instructions and safety warnings.
1. There are a variety of ways to route the wiring. Typically the less visible the wiring route the more difficult the
routing. Here are several suggestions and tips for various methods but there are numerous other ways
depending on the installer’s creativity and the lighting system requirements. Some lighting systems may not
be safely or practically mounted in any of these ways so consult the lighting system manual or manufacturer
in advance.
• This very clean method involves drilling but the holes must be sealed properly to avoid leaks.
o Unfasten the liner on the inside of the roof below where the passenger side front OEM rack tubing
is fastened to the roof and pull it back enough so it will not be damaged when drilling the roof
hole.