Tuffy Security 257 - Manual

Page 1 of 3 – 12/28/2010 – Rev12/28/2010
INSTALLATION INSTRUCTIONS
Large Truck Multi-Drawer (Exterior
Use)
– Part #257
Enclosure Drawers (Qty per Custom Order)
Shipping Package
#35.14 (7) 3/8”-16x1 3/4” Bolts #35.13 (14) 3/8” Washers #35.12 (7) 3/8”-16 Nuts
Tools required

9/16 ” Shallow socket with a long extension and a ratchet (Universal joint also helps)

9/16 ” Wrench
 Drill and 3/8” drill bit (Optional for additional security)
Mounting Directions
WARNING! These drawers are rated to hold a maximum of 400# evenly distributed. The enclosure is rated to
hold 2000# on top evenly distributed. This would include any dividers mounted in the drawer. Never stand or sit
on the Tuffy drawers or enclosure. The vehicle should not be operated with the drawer(s) opened and not
secured shut. The drawers should not be operated/opened when not level. Keep hands clear of moving parts
and pinch points when maneuvering the drawers. Do not exceed the rated weight capacity for this product.
FOR SAFETY THE DRAWER REMOVAL REQUIRES AT LEAST (2) PEOPLE. THE DRAWERS SHOULD ALWAYS
BE EMPTY BEFORE REMOVING IT. CONSTANT SUPPORT MUST BE APPLIED TO HOLD UP THE FRONT OF THE
DRAWERS THROUGHOUT THE ENTIRE REMOVAL PROCESS SO IT DOES NOT CAUSE INJURY AND/OR
DAMAGE.
1. Check the truck bed and wheel well panels of the vehicle for cubby holes containing important gear or require access
in an emergency (Jack, spare tire, spare tire access, fuses, etc.). Remove and relocate any inaccessible items as
required.
2. Remove drawers from enclosure. Pull each drawer out until it stops. Lift up the front of the drawer and pull it out a
few inches further until the stop bolts on the drawer slides clear the rollers on the enclosure slide. Pull the drawer
again until it stops being sure to support the front of the drawer. Pivot the front of the drawer down and lift the rear
end of the drawer out so the rollers on the drawer slides pull free through the slots in the enclosure slides. Repeat for
the remaining drawer(s). Reverse steps to install. (See Figure 1)
FIGURE 1
QC CHECK
 VISUAL INSPECTION
 BEARING INSPECTION
 SLIDE TEST
 DRAWER STOP
 RUBBER SEAL
 CORRECT KEY (& COMBO
SETTING)
 PUSHBUTTON LOCK TEST
 COMBO LOCK TEST (IF INCL)
 LATCH TEST
 SHIPPING PACKAGE
 DIVIDERS (IF INCL)
 TRIM KIT (IF INCL)
 MOUNTING KITS (IF INCL)
 VERIFY CROSS BRACES
 UNLOCKED WITH KEY INSIDE
QC INSPECTOR INITIALS ____________