Tuffy Security 167 - Manual

Page 1 of 4 – 10/13/2010 – Rev6/8/2011
INSTALLATION INSTRUCTIONS
Rear Cargo Drawer
– Part #167
Please read and fill out the enclosed warranty registration card to activate
your warranty.
Enclosure Drawer #8 (2) Mounting Brackets
Shipping Package
#5.2.1 (8) 5/16- 18x2 1/4” Bolts #5.2.6 (8) 5/16- 18x1 ¼” Bolts #5.2.4 (8) 5/16- 18x7/8” Bolts
#5.2.2 (8) 5/16 Nuts #5.2.5 (8) 5/16 Wide OD Washers #5.2.3 (16) 5/16 Narrow OD Washers #14 (4) Clamps
Tools required
 ½” Shallow socket with a long extension and a ratchet (Universal joint also helps)
 ½” Wrench
Mounting Directions
WARNING! This drawer is rated to hold a maximum of 250# evenly distributed. The enclosure is rated to hold
250# on top evenly distributed. This would include any dividers mounted in the drawer. Never stand or sit on the
Tuffy drawer or enclosure. The vehicle should not be operated with the drawer opened and not secured shut.
The drawer should not be operated/opened when not level. Keep hands clear of moving parts and pinch points
when maneuvering the drawer. Do not exceed the rated weight capacity for this product.
FOR SAFETY THE DRAWER REMOVAL REQUIRES AT LEAST (2) PEOPLE. THE DRAWER SHOULD ALWAYS BE
EMPTY BEFORE REMOVING IT. CONSTANT SUPPORT MUST BE APPLIED TO HOLD UP THE FRONT OF THE
DRAWER THROUGHOUT THE ENTIRE REMOVAL PROCESS SO IT DOES NOT CAUSE INJURY AND/OR DAMAGE.
1. Check the floor and wheel well panels of the vehicle for cubby holes containing important gear or require access in an
emergency (Jack, spare tire, spare tire access, fuses, etc.). If floor access is required make sure that it is exposed
and accessible through the opening in the bottom of the drawer enclosure when the drawer is removed. Remove and
relocate any inaccessible items as required.
2. Remove drawer from enclosure. Pull the drawer out until it stops. Lift up the front of the drawer and pull it out a few
inches further until the stop bolts on the drawer slides clear the rollers on the enclosure slide. Pull the drawer again
until it stops being sure to support the front of the drawer. Pivot the front of the drawer down and lift the rear end of
the drawer out so the rollers on the drawer slides pull free through the slots in the enclosure slides. Reverse steps to
install. (See Figure 1)
QC CHECK
 VISUAL INSPECTION
 BEARING INSPECTION
 SLIDE TEST
 DRAWER STOP
 RUBBER SEAL
 CORRECT KEY (& COMBO
SETTING)
 PUSHBUTTON LOCK TEST
 COMBO LOCK TEST (IF INCL)
 LATCH TEST
 SHIPPING PACKAGE
 DIVIDERS (IF INCL)
 TRIM KIT (IF INCL)
 MOUNTING KITS (IF INCL)
 VERIFY CROSS BRACES
 UNLOCKED WITH KEY INSIDE
QC INSPECTOR INITIALS ____________