Wilkerson F08 - Manual

INSTALLATION
1. Refer to the above WARNING before installing filter.
2. Make sure that system piping and filter are the same pipe size. Avoid
using fittings, couplings, etc. that restrict airflow.
3. Do not install filter where pressure drop could exceed 20 psi. A filter
operating downstream from (after) a quick-opening valve, for example,
could have a momentary drop of more than 20 psi (1.4 bar).
4. Install unit as near as possible to filtered air application.
5. Position unit so air flows in direction indicated by arrow on the front of
filter body.
6. Install filter in a vertical position with bowl side down.
7. To install a drain line, use the following procedure:
a. On units with the MANUAL DRAIN, attach flexible tubing having an
I.D. of 5/32" (4 mm) to drain system.
b. On units with the AUTOMATIC PISTON DRAIN, attach flexible tubing
having an I.D. of 1/4" (6 mm).
NOTE: Contaminates removed from the compressed air system must
be disposed of in accordance with local, state and federal standards.
MAINTENANCE
1. NOTE: Maximum pressure rating is 150 psig (10.3 bar) for
transparent plastic bowls, and 250 psig (17.2 bar) for metal bowls.
Temperature range is 32°F to 125°F (0°C to 52°C) for transparent
plastic bowls, and 32°F to 175°F (0°C to 79.4°C) for metal bowls.
2. TO CLEAN OR REPLACE BOWL ASSEMBLY:
a. Depressurize unit.
b. Remove bowl and bowl guard assembly by turning counter-clockwise.
c. Inspect bowl daily for damage or deteriorated seals. Replace with
original manufacturer’s approved seals and bowls.
d. If bowl becomes dirty, replace it or clean it by wiping the bowl with a
soft dry cloth or mild detergent.
e. Before returning to service, insure that all seals have been reinstalled
or replaced.
f. Reinstall bowl and bowl guard assembly and rotate bowl guard
clockwise to securely lock in place. Align arrow on bowl guard with
arrow on filter body.
3. TO REPLACE FILTER ELEMENT:
a. Depressurize unit.
b. Remove bowl and bowl guard assembly by turning counter-clockwise.
c. Unscrew baffle by turning counterclockwise.
d. Remove filter element and discard.
e. Install new filter element and reassemble in reverse order. Torque
baffle to 8/10 in./lbs (0.90/1.1 N-m).
f. Before returning to service, insure that all seals have been reinstalled
or replaced.
g. Reinstall bowl and bowl guard assembly and rotate bowl guard
clockwise to securely lock in place. Align arrow on bowl guard
with arrow on filter body.
4. Filter element should be replaced when pressure drop across the unit
exceeds 10 psi differential pressure.
5. DRAIN BOWL DAILY to remove liquid, water, oil and solid particulates
that have accumulated in the bowl reservoir. To do so, rotate the drain
knob to the left one or two turns.*
*NOTE: In the event the drain knob is over-rotated, it may become
disengaged from the drain stem. In such a case, pull down on both the
knob and the stem while rotating to the right to re-engage.
Installation & Service Instructions
84-017-000
Filter Model F08
with Variations and Accessories
ISSUED: February, 2005
Supersedes: April, 2002
Doc. #84-017-000, Rev. 2
Richland, MI 49083 Tel: (269) 629-5000
WARNING
To avoid unpredictable system behavior that can cause personal injury
and property damage:
• Disconnect electrical supply (when necessary) before installation,
servicing, or conversion.
• Disconnect air supply and depressurize all air lines connected to
this product before installation, servicing, or conversion.
• Operate within the manufacturer’s specified pressure, temperature,
and other conditions listed in these instructions.
• Medium must be moisture-free if ambient temperature is below
freezing.
• Service according to procedures listed in these instructions.
• Installation, service, and conversion of these products must be
performed by knowledgeable personnel who understand how
pneumatic products are to be applied.
• After installation, servicing, or conversion, air and electrical supplies
(when necessary) should be connected and the product tested for
proper function and leakage. If audible leakage is present, or the
product does not operate properly, do not put into use.
• Warnings and specifications on the product should not be covered
by paint, etc. If masking is not possible, contact your local
representative for replacement labels.
!
WARNING
FAILURE OR IMPROPER SELECTION OR IMPROPER USE OF THE
PRODUCTS AND/OR SYSTEMS DESCRIBED HEREIN OR RELATED
ITEMS CAN CAUSE DEATH, PERSONAL INJURY AND PROPERTY
DAMAGE.
This document and other information from The Company, its subsidiaries
and authorized distributors provide product and/or system options for further
investigation by users having technical expertise. It is important that you
analyze all aspects of your application, including consequences of any
failure and review the information concerning the product or systems in the
current product catalog. Due to the variety of operating conditions and
applications for these products or systems, the user, through its own
analysis and testing, is solely responsible for making the final selection of
the products and systems and assuring that all performance, safety and
warning requirements of the application are met.
The products described herein, including without limitation, product features,
specifications, designs, availability and pricing, are subject to change by
The Company and its subsidiaries at any time without notice.
EXTRA COPIES OF THESE INSTRUCTIONS ARE AVAILABLE FOR
INCLUSION IN EQUIPMENT / MAINTENANCE MANUALS THAT UTILIZE
THESE PRODUCTS. CONTACT YOUR LOCAL REPRESENTATIVE.
!
! CAUTION
Polycarbonate bowls, being transparent and tough, are ideal for use with
Filters and Lubricators. They are suitable for use in normal industrial
environments, but should not be located in areas where they could be
subjected to direct sunlight, an impact blow, nor temperatures outside of the
rated range. As with most plastics, some chemicals can cause damage.
Polycarbonate bowls should not be exposed to chlorinated hydrocarbons,
ketones, esters and certain alcohols. They should not be used in air systems
where compressors are lubricated with fire-resistant fluids such as phosphate
ester and di-ester types.
Metal bowls are recommended where ambient and/or media conditions are
not compatible with polycarbonate bowls. Metal bowls resist the action of
most such solvents, but should not be used where strong acids or bases are
present or in salt laden atmospheres. Consult the factory for specific
recommendations where these conditions exist.
TO CLEAN POLYCARBONATE BOWLS USE MILD SOAP AND WATER
ONLY! DO NOT use cleansing agents such as acetone, benzene, carbon
tetrachloride, gasoline, toluene, etc., which are damaging to this plastic.
Bowl guards are recommended for added protection of polycarbonate bowls
where chemical attack may occur.
E N G L I S H