Pressure relief plug, Compatible fitting repair, Lubrication – Carrier 07KA User Manual

Page 3

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5. Shut unit off and front-seat suction valve.

6. Vent remaining pressure to atmosphere.

NOTE; The 07KA condenser will not hold a com­

plete system refrigerant charge. At 120 F con­
densing temperature the condenser will hold

approximately 2 ib of refrigerant 22.

PRESSURE RELIEF PLUG

This plug is a protective device which melts

at 200 F, relieving excess system pressure. Re­
move when soldering on suction tube. For plug

replacement order Carrier part no. EK02JA203.

COMPATIBLE FITTING REPAIR

Leaking Mechanical Connection

- Front-seat con­

densing unit service valves and relieve refrigerant
pressure in tubing. Back lock nut off compatible
fitting onto tube. Cut fitting with hacksaw between
threads and seal ring bead as shown in Fig. 2.
Remove

tubing

section

remaining

in

threaded

portion of fitting. Discard lock nut.

Clean, flux and insert new tube end into re­

maining portion of compatible fitting. Heat and
apply low-temperature (450 F) solder.

CAUTION: Service valves have teflon washer.
Do not overtighten (finger pressure will seal)
or overheat. Do not exceed 10 ft-lb torque
when tightening and wrap valve base in wet rag

when soldering.

Leaking Sweat Connection

- Front-seat service

valves and relieve refrigerant pressure in tubing.
Clean and flux area around leak and apply low-
temperature (450 F) solder.

Evacuate or purge evaporator coil and tubing

system.

Add

refrigerant

charge

(see

charging

instructions).

Fig. 2 - Repair of Mechanicai Connection

CONDENSER

If excessive discharge pressure is experienced

with normal water flow, the condenser tubes may
be fouled and require cleaning. Contact a local
water

treatment

firm

for

details

on

chemical

cleaning.

LUBRICATION

Compressor

contains factory oil charge. When

oil is lost, see Table 1 for oil charge and Carrier

Standard Service Techniques Manual, Chapter 1,

page 1-21 for instructions.

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