Section 2, Section 3, Handlebars – Bolens 1026 User Manual

Page 6: Install throttle lever, Discharge chute assembly, Auger drive control rod, Wheel drive control rod, Attachments & kits, Assembly

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Section 2

Attachments & Kits

Below is a list of attachments and kits available for your snowthrower. The information is the most current at the time

this manual was printed. Check with your local factory-authorized Bolens dealer for more recent information.

Number

Description

Number

Description

42501

Blizzard Pack

6857

Starter Kit-110 Volt

42500

Cab Kit

N/A

Drift Slicers- Order two (2) 1715427 drift

1745785

Light Kit Assembly

slicer blades, four (4) 1100044 hex head

6918,

Tire Chains

cap screws and four (4) 1732499 lock nuts.

Section 3

Assembly

Handlebars

Secure handlebars to chassis with four
3/8-16x3/4 bolts (A, Fig. 3-1).

Install Throttle Lever

1.

Insert throttle lever (X, Fig. 3-2) up

through slot in left-hand side of control

panel. Secure with #10-24 x 5/8 screws
and #10 external lockwasher nuts (C).

Screws must pass through holes in
throttle base plate.

2.

Place throttle lever knob (B, Fig. 3-1)

in 200° F water for 30 minutes. Tap knob
onto upper end of throttle lever.

Discharge Chute Assembly

1.

Remove both side sets of shims and

clips (F and 6, Fig. 3-1 inset). Loosen but
do not remove front shim and clip. Apply

multi-purpose grease on surface of

discharge chute flange (P).

2.

Reinstall discharge chute. Hook front

clip over deflector chute flange. Position
shims above clips between chute and
chute flange. Resecure all clips.

3.

Install worm gear support bracket

(L). Teeth in worm gear must mesh with

teeth in base of discharge chute assembly.

Insert bolt (K) through hole in worm gear

support bracket (L) and mounting tab on
unit. Install and tighten nut on bolt (K).

4.

Attach control rod sections (H, I, J):

A. Insert end of upper chute control

rod (I, Fig. 3-1 inset) as shown into nylon

swivel block (D) on end of middle chute
control rod (H).

B. Insert a cotter pin through hole in

upper section (I) of chute control rod.

Bend cotter pin so it remains in hole.
Repeat steps A and B for lower end of

control rod middle section (H).

5.

Rotate chute control crank (M, Fig. 3-

1) at handlebar console. Deflector chute
should turn without binding. Readjust
bracket (L) and locknut (R) as necessary.

Auger Drive Control Rod

One end of auger drive control rod is
already attached to auger drive handlebar

control lever (l\l, Fig. 3-1).

1.

Hook spring (0, Fig. 3-3) on lower

end of auger drive control rod into hole in
control arm (X). Press arm (X) down fully.

2.

Measure and note spring (0) length,

then fully depress auger drive control lever
on right-hand handlebar. Spring should

now be 11/16" +/-1/16" (17 mm +/-1.5
mm) longer than earlier measurement. To
adjust;

A.

Loosen jam nut (XX) and thread

upward on rod. Turn adjuster (YY) to
increase or decrease length as needed.

NOTE: 1-1/4 turns of adjuster equals
1/16" (1.5 mm) of spring extension.

Wheel Drive Control Rod

One end of wheel drive control rod is
already attached to wheel drive handlebar
control lever (Q, Fig. 3-1).

1.

Hook spring (00, Fig. 3-3) on lower

end of control rod into hole in control arm
(Z). Press control arm (Z) down fully.

2.

Measure and note spring (00, Fig. 3-

3) length. Fully depress wheel drive
control lever on left-hand handlebar.

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