ABC Office ULTIMA 65 User Manual

Page 4

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3. Raise the safety shield to its full upright position, pull

the top piece of film down.

4 Do not allow remaining film to pass through the lami­

nator if there is any exposed liquefied or tacky adhesive.

Liquefied or tacky adhesive will deposit on the heat
rollers if the following procedure is not observed.

Grab hold of the web, top and bottom film, install the
feed table under the web. Lower the safety shield and

push

SLOW

to speed 3 or less. Push the

Reverse

H and guide the web out the front of the lam­

inator. Make certain no exposed adhesive contacts the

heat rollers and the film completely exits the laminator.

5. Press

STOP

1^ after the sheets have passed

through the laminator.

6. Lift the safety shield to the full upright position and

remove the feed table.

7. Remove the bottom roll of film by sliding the shaft to the

right to release it from the hex shaped brake hub.
Loosen locking screw on left retaining collar of film
supply shaft, slide collar off. Pull shaft partially out of
film tube then push back in to knock out left core

adapter. Pull shaft all the way out and rotate tube

180 degrees. Use shaft to knock out remaining core

adapter.

8. Slide one core adapter into right side of new roll of film

ensuring that the film will unroll properly (from the bot­
tom). Slide the film shaft into the core adapter and
tube from the right side. Place the other core adapter

on the shaft protruding from the left side then replace
retaining collar. Tighten locking screw.

9. Lower the bottom Idle bar, (Figure 6).

10. Unroll 2 ft. (61 cm) of film. Push leading edge under

and around bottom idler bar. Slide the Idler bar back
into place and drape film over bottom film roll, (Rgure 7).

Place the bottom roll of film back on the laminator by
sliding the shaft into the round hole of the right side
frame and the left side into the hex shaped brake hub.

11. Remove top film supply roll from laminator. Repeat

steps 7 and 8 from above ensuring the film will unroll
from the bottom after the film supply shaft It is placed

back on the laminator.

12. Unroll 2 ft. (61 cm) of film. Drape the film over the top

idler bar and completely cover both heat rollers.

13. Slide the feed tray under the bottom film web that is

draped over the bottom roll of film. Reinstall feed table
so that the bottom film web is resting on the tray,

(Figure 8).

14. Slide the threading card between the feed tray and the

film web lying on the tray. Gently push into the nip

area of the heat rollers. The card should now be guiding
both rolls of film into the heat rollers, (Figure 9) .

15.

Lower safety shield then push

RUN HI.

Watch the

leading edge of the threading card to ensure that it
enters the nip area of the heat rollers and is being pulled
into the laminator. Push S T O P o n c e the threading
card has exited the rear of the laminator.

16. Check the film alignment. See section FILM ALIGN­

MENT PROCEDURE for instructions if installed film
needs alignment.

A

CAUTION THE FOLLOWING PROCEDURE IS

PERFORMED WHILE THE LAMINATOR IS HOT.

USE EXTREME CAUTION. AVOID CONTACT WITH THE
HEAT ROLLERS.

Method For Tacking New Film to Existing Film

The following describes a method for loading film whereby
the existing film present on the heat rollers may be used in

place of the threading card to draw the new film through
the laminator. The adhesive of the existing filrn must be
tacky or Hquefled. Leading edges of the new film will be
overlapped onto the tacky adhesive of the old film. The

existing film and the new film will be pulled through the
laminator together.

1. Preheat the laminator. Remove the feed tray.

2. Cut remaining top and bottom film webs between the

supply rolls and heat rollers.

3. Raise safety shield to full upright position.

4. Do not allow the adhesive side of the film to contact

the heat or pull rollers. Liquefied or tacky adhesive
deposited on heat rollers will require the rollers to be
cleaned per the section CARING FOR THE ULTIMA 65

LAMINATOR.

5. Remove bottom film supply roll from laminator, lower

bottom film guide.

6. To load new film on film supply shafts repeat steps 7

and 8 in subsection

Method Using Threading Card.

7. Unroll enough film from the bottom roll of film to slide

under the bottom Idler bar and tack to the existing film.
Slide the bottom idler bar back into place and replace
supply roll shaft.

8. Replace the top supply roll shaft and unroll enough

film to tack to the existing top roll of film.

9. Install feed table and lower safety shield.

10. Press

SLOW

for slowest speed setting and press

RUNH].

11. Observe the film being pulled through the laminator to

assure that the remaining existing film and the new
film are advancing concurrently. Any separation between
the films will require stopping the motor immediately
and the situation corrected.

12. Press

STOP

M

once the newly threaded film Is

completely exiting the laminator.

FILM ALIGNMENT PROCEDURE

The film supply shafts of the Ultima 65 Laminator come with

pre alignment holes on the right side for 9”(21 cm), 12”(31
cm), 18”(46 cm) and 25”(64 cm) film widths. Loosen the
locking screw on the right side retaining collar and move to
the corresponding hole to match the width of your roll of

film. Tighten the locking screw in the pre drilled hole.

ABC Office

800.658.8788

www.abcoffice.com

4

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