Flowserve DS - Manual (Page 2)

DS USER INSTRUCTIONS ENGLISH 71576283 - 02/13
02
Page 2 of 36 flowserve.com
CONTENTS
Page
1 INTRODUCTION AND SAFETY ........................... 4
1.1 General ........................................................... 4
1.2 CE marking and approvals ............................. 4
1.3 Disclaimer ....................................................... 4
1.4 Copyright ........................................................ 4
1.5 Duty conditions ............................................... 4
1.6 Safety ............................................................. 5
1.7 Nameplate and safety labels .......................... 8
1.8 Specific machine performance ....................... 8
1.9 Noise level ...................................................... 9
2 TRANSPORT AND STORAGE ........................... 11
2.1 Consignment receipt and unpacking ............ 11
2.2 Handling ....................................................... 11
2.3 Lifting ............................................................ 12
2.4 Storage ......................................................... 12
2.5 Recycling and end of product life ................. 12
3 PUMP DESCRIPTION ......................................... 13
3.1 Configurations .............................................. 13
3.2 Nomenclature ............................................... 14
3.3 Design of major parts ................................... 15
3.4 Guide to store “vulcanized rubber” ............... 15
4 INSTALLATION .................................................... 16
4.1 Location ........................................................ 16
4.2 Foundation ................................................... 16
4.3 Grouting ........................................................ 17
4.4 Initial alignment ............................................ 17
4.5 Piping ........................................................... 18
4.6 Electrical connections................................... 20
4.7 Final shaft alignment check .......................... 20
4.8 Protection systems ....................................... 20
5 COMMISSIONING, START-UP, OPERATION AND
SHUTDOWN ........................................................... 20
5.1 Direction of rotation ...................................... 20
5.3 Priming and auxiliary supplies ...................... 21
5.4 Starting the pump ......................................... 21
5.5 Running the pump ........................................ 22
5.6 Stopping and shutdown ................................ 23
5.7 Hydraulic, mechanical and electrical duty .... 24
Page
6 MAINTENANCE .................................................. 24
6.1 General ......................................................... 24
6.2 Maintenance schedule ................................. 25
6.3 Spare parts ................................................... 30
6.4 Recommended spares and consumable ..........
items ................................................................... 30
6.5 Disassembly ................................................. 30
7 FAULTS; CAUSES AND REMEDIES ................. 32
8 PARTS LIST AND DRAWINGS .......................... 33
8.1 Sectional drawings ....................................... 33
8.2 Sectional drawing parts list ........................... 34
8.3 General arrangement drawing ...................... 34
9 CERTIFICATION ................................................ 34
10 OTHER RELEVANT DOCUMENTATION AND
MANUALS .............................................................. 34
10.1 Supplementary User Instructions ............... 34
10.2 Change notes ............................................. 34
10.3 Additional sources of information ............... 34