8 examination of parts, 1 cleaning/inspection – Flowserve ESP2 User Manual

Page 40

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ESP2 USER INSTRUCTIONS ENGLISH PCN-(71569292) 4-12

Page 40 of 64

FIGURE 6.4 Shaft, bearing, and bearing holder tolerances

Part

Description

Max. Inside Diameter

Min. Outside Diameter

2100

Group 1 Shaft

28.42 mm (1.119 in.)

Group 2 Shaft

37.95 mm (1.494 in.)

Group 3 Shaft

47.47 mm (1.869 in.)

3020

Group 1 Line Shaft Bearings

Solid Carbon

28.994 mm (1.1415 in.)

Metal-backed Carbon

28.689 mm (1.1295 in.)

Bronze

28.766 mm (1.1325 in.)

Rubber

28.766 mm (1.1325 in.)

Teflon

28.956 mm (1.1400 in.)

Iron

28.651 mm (1.1280 in.)

Group 2 Line Shaft Bearings

Solid Carbon

38.557 mm (1.5180 in.)

Metal-backed Carbon

38.329 mm (1.5090 in.)

Bronze

38.329 mm (1.5090 in.)

Rubber

38.367 mm (1.5105 in.)

Teflon

38.481 mm (1.5150 in.)

Iron

38.329 mm (1.5090 in.)

Group 3 Line Shaft Bearings

Solid Carbon

48.082 mm (1.8930 in.)

Metal-backed Carbon

47.854 mm (1.8840 in.)

Bronze

47.854 mm (1.8840 in.)

Rubber

47.892 mm (1.8855 in.)

Teflon

48.006 mm (1.8900 in.)

Iron

47.854 mm (1.8840 in.)

3250
1340.1

Group 1 Bearing Holder/Adapter

41.288 mm (1.6255 in.)

Group 2 Bearing Holder/Adapter

50.813 mm (2.0005 in.)

Group 3 Bearing Holder/Adapter

66.688 mm (2.6255 in.)


6.8 Examination of parts


6.8.1 Cleaning/inspection
All parts should now be thoroughly cleaned and
inspected. New bearings, O-rings, gaskets, and lip
seals must be used. Any parts that show wear or
corrosion should be replaced with new genuine
Flowserve parts.

It is important that only non-flammable,

non-contaminated cleaning fluids are used. These
fluids must comply with plant safety and environmental
guidelines.

a)

Inspect impeller (2200) for excessive wear and
etching due to corrosion. Large nicks and deep
pits will unbalance the impeller and cause
vibration and wear in other parts of the pump.
Be sure the o-ring (4610) sealing surface and
impeller threads are clean.

b)

Check pump shaft (2100) for straightness.

c)

Inspect the surface of the shaft in the bearing
(3020.1-.2) areas to make sure it is smooth. It
must be free of grooves, scratches, corrosion or
wear.

d)

Check ends of shaft for burrs. Make sure that
shaft threads are clean.

e)

Inspect the casing (1100) thoroughly, removing
all burrs and foreign matter. Check hydraulic
passages for cleanliness.

f)

Check all other parts for burrs, wear, damage or
corrosion.

g)

Use a dial indicator to check the straightness of
the shaft extension of the driver and check
indicator readings against the values given in
Figure 6-5. Should any of these limits be
exceeded, check with the driver manufacturer
for recommended repair or replacement parts.



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