3 suggested spares and consumable items, 4 tools required, 5 fastener torques – Flowserve MN User Manual

Page 38: 6 renewal clearances

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MN USER INSTRUCTIONS ENGLISH 71569189 11/04

Page 38 of 49

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d) In cases where more than one part or box is

returned, individually print or stencil your name,

the part name, and the "RM" tag number on each

part or box. Then attach the "RM" tag to one of

the parts or boxes. This will facilitate quick

identification.

Articles being returned should be carefully packed to

prevent damage from handling or from exposure to

the weather.

6.2.4 Storage of spares

Spares should be stored in a clean dry area away

from vibration. Inspection and re-treatment of

metallic surfaces (if necessary) with preservative is

recommended at every six-months.

6.3 Suggested spares and consumable

items

For start up purposes

:

1 - complete set of gland packing

1 - shaft sleeve

1 - set of gaskets and seal kit

(optional: 2 - mechanical seal kits)

For 2 years operation

:

1 - set of bearings (line and thrust)

2 - sets of gland packing

2 - shaft sleeves

2 - sets of gaskets and seal kits

2 - lantern rings

2 - casing wear rings

(optional: 2 - mechanical seal kits

2 - impeller wear rings)

For 4 years operation

:

1 - set of bearings (line and thrust)

2 - sets of gland packing

2 - shaft sleeves

2 - sets of gaskets and seals

2 - lantern rings

2 - casing wear rings

1 - impeller

(Optional: 2 - mechanical seal kits

2 - impeller wear rings)

6.4 Tools required

No special tools are required to maintain these

pumps. In general, most tools are readily available in

standard tool kits, and dependent on pump size

:

Open ended spanners (wrenches)

Socket spanners (wrenches)

Allen keys

Range of screwdrivers

Soft mallet

More specialized equipment

:

Bearing induction heater/Oven

Dial test indicator

C-spanner (wrench) - for removing shaft nut.

(If difficulties in sourcing are encountered,

consult Flowserve).

6.5 Fastener torques

The following table is provided as a guide for the

proper assembly of Grade (SAE) 2 fasteners.

Torques are for lubricated threads. Lubricate the

fastener and tapped hole threads and the underside

of the bolt heads and nuts before assembly.

DO NOT lubricate threads that require the

application of Loctite thread locking compound.

Bolt Size

mm (in.)

Torque

Nm (lb·ft)

M 6 (1/4)

8 (6)

M 8 (5/16)

16 (12)

M 10 (3/8)

28.5 (21)

M 12 (7/16)

47.5 (35)

M 14 (1/2)

70 (50)

M 16 (5/8)

135 (100)

M 20 (3/4)

235 (175)

M 24 (7/8)

205 (150)

M 27 (1)

305 (225)

M 30 (1-1/8)

435 (320)

M 33**

(1-1/4)

610 (450)

M 36 (1-3/8)

800 (590)

M 39**

(1-1/2)

1070 (790)

**

Non-preferred size

For assembly of a joint always finger

tighten all nuts or bolts first. Then cross-tighten

evenly in about three equal steps to develop final

torque values.

6.6 Renewal clearances

As wear takes place between the impeller and casing

ring the overall efficiency of the pump set will

decrease. To maintain optimum efficiency it is

recommended that rings are replaced and the

impeller refurbished. The clearance dimensions

depends on pump size. Contact Flowserve

representative for service advise.

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This manual is related to the following products:

MFC, MFV