Installation, Installation guidelines, Wiring requirements – GAI-Tronics 262-001 Intrinsically-Safe Telephones User Manual

Page 2: Design limits, Shielded cable

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Pub. 42004-173G

Model 262-001 and 272-001 Intrinsically-Safe Telephones

Page 2 of 12

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08/14

Installation

Installation Guidelines

When installing any GAI-Tronics telephone equipment, please adhere to the following guidelines to
ensure the safety of all personnel:
 NEVER install telephone wiring during a lightning storm.
Install a UL Listed lightning arrestor on any telephone installed where the telephone or telephone

cable is at risk of being exposed to lightning strikes. The lightning arrestor must be installed as close
to the telephone as possible to maximize the protection. The lightning arrestor must not be installed
within the enclosure supplied with the telephone.

 NEVER install telephone jacks in wet locations unless the jack is specifically designed for wet

locations.

 NEVER touch uninsulated telephone wires or terminals unless the telephone line has been

disconnected at the network interface.

 USE CAUTION when installing or modifying telephone lines.
 Install UL Listed telephone line suppressor (customer-supplied) on the telephone line.
 Use silicone sealant or equivalent around and inside all conduit entries.

Wiring Requirements

Design Limits

In order to be intrinsically safe, energy and energy storage must be constrained to “safe” levels in
hazardous area apparatus. Wiring inherently has capacitance formed by a dielectric material between two
conductors. A buildup of this capacitance can form a surge of electricity, a dangerous situation in a
hazardous area.

Intrinsically-safe telephones require cabling that will limit the amount of capacitance formed. The
limitation on cable length was set by Underwriter’s Laboratory (UL) based on test results. This “worst
case” cable available was found to have a capacitance of 60 picofarads/foot. Therefore, UL set the cable
limitation at one mile, the length at which this worst-case cable capacitance level was still within
acceptable bounds.

Shielded Cable

Where multiple intrinsically-safe telephone wires are routed together, shielded cable should be used. The
use of shielded cable prevents cross-talk from occurring between multiple intrinsically-safe telephone
circuits. The shield must be grounded to an intrinsically-safe ground and connected only at the IBU.

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