Instructions for the installer – Kleenmaid GCT6020 User Manual

Page 10

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6

INSTRUCTIONS FOR THE INSTALLER

Gas Connection

This appliance is supplied for use with Natural

Gas. However, it can be converted for use

with LPG. Refer to LP conversion chapter.

There are two ways to carry out the connection to

themain gas line :

A.the hotplate can be connected with rigid pipe as

specified in AS5601 table 3.1.

B.The hotplate can be connected with a flexibe

hose, which complies with AS/NZS 1869

(Australian Approved), 10mm ID, class B or D, no

more than 1,2 mm long and in accordance with

AS5601. Ensure that the hose does not contact

the hot surface of the hotplate, oven, dishwasher

or other appliance that may be installed

underneath or next to the hotplate. WARNING:

Ensure that the hose assembly is restrainned from

accidental contact with the flue or flue outlet of an

underbench oven. The hose should not be

subjected to abrasion, kinking or permanent

deformation and should be able to be inspected

along itsentire lenght. Union compatible with the

hosefitting must be use and connection testedfor

gas leaks. The supplyconnection point shall be

accessible with the appliance installed.

Supply pipe sizing
The total hourly gas consumption for the appliance

is shown on the data label. The required supply

pressure (i.e. at inlet to appliance regulator) for

each gas type is shown on the data label, and

given in page "TECHNICAL CHARACTERISTIC

TABLES". Use this information in conjunction with

the length of run, number of elbows, tees and

bends, the available service pressure and the

supply requirements of other installed appliances

to determine a suitable pipe size. For assistance

in this matter refer to the appropriate section of the

Installation Code AS5601.

An Australian certified class B or D flexible

connection may be used to connect the cooktop in

accordance with the AS5601 and in particular

section 4.8. Where a hose assembly is used

and the cooktop is in the installed position, the

hose assembly shall be suitable for connection

to a fixed consumer piping outlet located at a

point 800 - 850mm above the floor and in the

region outside the width of the appliance to a

distance of 250mm. The point of connection to

consumer piping must be accessible with

appliance installed.

Elbow positioning

It is possible to reposition the elbow if required by

loosening the locking nut and elbow by using two

spanners. Re-tighten the entire assembly after the

elbow has been repositioned. When fitting elbow to

appliance, ensure that the sealing washer is fitted.

Regulator

An appliance regulator is provided. The regulator

must be positioned so that the pressure test nipple is

accessible when the appliance is installed. Connect

the gas supply to the ½” B.S.P. internal thread inlet

of the regulator. Refer page 10 for connection point

position.

Assembly of Regulator

The assembly of the regulator to the cooktop

manifold is achieved via the elbow union and

sealing washersupplied.

The ½” parallel thread connects to the manifold, and

the sealing washer is placed between the manifold

end and the flat face on the elbow.

The ½” tapered thread connects to the outlet of the

regulator, and is sealed on the thread using

approved thread sealing tape or approved thread

sealing compound.

The inlet of the regulator is a ½” B.S.P. thread and is

connected to consumer piping or hose assembly.

Regulators are supplied pre-adjusted and

configured by the component maker for use with

Natural Gas.

The appliance installer is not required to make an

adjustment to obtain the correct outlet pressure

setting.

An arrow on the base of the regulator indicates the

direction of gas flow when the inlet and outlet of the

regulator is orientated correctly. When the regulator

has been fitted check for leaks from the connections

with soapy water.

Checking the gas supply

1.

Check the manometer zero point is correct.

2.

Connect the manometer to the cooktop

pressure point. This is located on the

regulator.

3.

Turn on the gas supply and electricity and try

to ignite the gas. NOTE! lt will take additional

time to light the gas for the first time as air

needs to be purged from the pipes.

4.

With the appliance operating check the outlet

pressure

when all burners of the appliance are

operating at maximum,

when the smallest burner of the appliance is

operating at minimum.

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