General information – Mathey Dearman Saddle Machine Contour Cutting Attachment User Manual

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– GENERAL INFORMATION-

The contour Cutting Attachment with Template, in combination with the Short Saddle Machine, enables the welder, regardless of experience,
to produce perfect miter and saddle cuts time after time with little or no grinding. The Contour Cutting Attachment mounts to the front of the
Ring Gear of the Saddle Machine in the same positioning as the Saddle Machine Torch Arm.

The torch being used on the Contour Cutting Attachment is held in a fixed position so the bevel angle will not be the same around the pipe.
If the torch is set at a 30° torch bevel angle on the top of the pipe, at the 3:00 o’clock position the torch will cut a 0° bevel angle on the pipe,
at 6:00 o’clock position the torch will cut a bevel angle of 30°; at the 9:00 o’clock position the torch will cut a 0° bevel angle and the torch
bevel angle will again be 30° as it reaches the top of the pipe. The change in bevel angle is due to the inability of the torch to articulate as it
goes around the pipe.

When the Contour Cutting Attachment is used with the Motorized Short Saddle Machine you gain the optimum in performance and minimize
grinding time.

Special Notes:

A Contour Cutting Attachment is available for use with a 1 3/8” / 35mm Oxy/Fuel or Plasma torch
having a 32 pitch or metric Rack.

The Contour Cutting Attachment is not designed to be used with a Mathey Dearman Short Saddle

Machine manufactured prior to 1987.

When cutting the smaller diameter that the machine will cut it may be necessary to the torch

bracket (03-0116-082 to the bottom side of the torch carriage assembly.

The Contour Cutting Attachment is not designed for use with a 1 3/4" / 44.5mm or 2 ½” / 63.5mm
Plasma machine Torch.

Part Number Description

03-0116-MSA MSA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-MSAE MSA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

03-0116-1SA 1SA & 2SA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-1SAE 1SA & 2SA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

03-0116-3SA 3SA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-3SAE 3SA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

03-0116-4SA 4SA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-4SAE 4SA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

03-0116-5SA 5SA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-5SAE 5SA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

03-0116-6SA 6SA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-6SAE 6SA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

03-0116-8SA 8SA Contour Cutting Attachment with torch holder for 35mm machine torch with 32 Pitch Torch Rack

03-0116-8SAE 8SA Contour Cutting Attachment with torch holder for 35mm machine torch with metric pitch torch rack

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