Power connection and end termination kit – Thermon RGS-SFK User Manual

Page 2

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RGS

TM

-SFK

Power Connection and End Termination Kit

Tools Required for Installation

Crimper/cutter, flat-blade screwdriver,
and utility knife

Kit Contents

(1) Splice/Tee, (1) End Termination

Splice and Tee Connection

Step 1:

Allow 12" (30 cm) of extra length

for each heating cable at the connection
point.

Step 2:

Cut overjackets back a distance

of 3" (70 mm).

Step 3:

Separate braids and twist into pig-

tails. Carefully cut primary jackets back
2" (50 mm).

Step 4:

Skive outer matrix material from

conductors with utility knife.

Step 5:

Peel exposed wires back from

center matrix and cut center matrix away,
leaving bare conductors.

Step 6:

wrap black mastic around each

cable beginning at a distance fo 1"
(25 mm) back from the pigtail (overjacket).

Step 7:

Squeeze

RTV into the
silicone rubber
boots and slide
over cable ends.

Step 8:

Stack the two (or three cables in

the case of a tee) together and tighten
down with two standard tie wraps at
8" (20 cm) and 10" (28 cm) respectively
from the exposed bus wire end.

Step 9:

Twist all the pigtails together. Slide

the large un-insulated lug over the braid
ends in close proximity to the cables and
then crimp. Trim off any extra braid. Bend
pigtail back so that the crimp lug lies down.

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