Airaid 200-154 - Manual

Installation Instructions
For Part Numbers:
200-154
700-469 Airaid Oiled Media Filter
201-154 701-469 SynthaMax Dry Media Filter - Red
202-154 702-469 SynthaMax Dry Media Filter - Black
203-154 703-469 SynthaMax Dry Media Filter - Blue
2004 Chevrolet Silverado 2500HD/3500HD
2004-05 GMC Sierra 2500HD/3500HD
6.6L V8 Duramax Diesel “LLY”
1. Disconnect the negative battery cable.
Disconnect the Mass Air Flow (M.A.F.) sensor
wiring harness. Using the supplied T-20 Security
bit, remove the two screws and the M.A.F. sensor
from the tube (save the sensor for reuse). Loosen
the hose clamps on each end of the factory intake
tube assembly. 2. Remove the factory filter minder and grom-
met. 3. Remove the factory intake tube assembly
from the engine. Rock the factory air box back
and forth and remove it from the vehicle.
There are only grommets holding it in, no
bolts.
Component Identification
1. Airaid Premium Filter 1
2. Front Cool Air Dam Panel 1
3. Rear Cool Air Dam Panel 1
4. Filter Adapter 1
5. Airaid Intake Tube 1
6. Urethane Hump Hose 1
7. Urethane Coupler 1
8. Weather Strip 19 ½” 1
9. 6-32 x 5/16” Screw 5
10. #6 Flat Washer 5
11. 6-32 Keps Nut 5
12. ¼-20 x ½” Button Head Bolt 3
13. ¼” Flat Washer 7
14. M6-1x25 Hex Bolt 4
15. 8-32 x ½” Button Head Screw 2
16. #72Hose Clamp 2
17. #60 Hose Clamp 2
18. T20 Security Bit 1
7. Install the Airaid Cool Air Dam assembly in
the engine compartment using four M6-1x25 hex
bolts (#14) and 1/4” flat washers (#13). 8. Using two 8-32x 1/2” button head screws
(#15) install the factory M.A.F. sensor in the
Airaid intake tube (#5) DO NOT USE THE
FACTORY SCREWS!. (Note: Sensor must
be installed in the direction shown in the pic-
ture.) 9. Install the factory rubber grommet and air
filter minder into the Airaid intake tube.
4. Using a 10mm socket, remove the five bolts
and mounting plate from the engine compart-
ment.
5. Assemble the Airaid Cool Air Dam pan-
els (#2, #3) using five 6-32 x 5/16” screws
(#9), #6 flat washers (#10) and 6/32 keps
nuts (#11). 6. Using three ¼-20x 1/2” button head bolts
(#12) and 1/4” flat washers (#13), install the
filter adapter (#4) onto the Airaid Cool Air
Dam.
Full color instructions can be viewed on our web site at Airaid.com. Use the Product Search function to find your part number, and click View Details.