Polaris 2002 ATV Xpedition 425 - Manual

1
OWNER’S MANUAL SUPPLEMENT
2002 XPEDITION 425
PN 9917031
IMPORTANT: This is a supplement to your owner’s manual. This information should remain with your owner’s manual at all
times.
Capacities
Body Style Gen IV
Gross Vehicle Weight 1135 lbs.
Fuel Capacity 3.2 gallons
Oil Capacity 5.5 quarts
Front Rack (Maximum -
Capacity)
90 Lbs.
Rear Rack 180 Lbs.
Tongue Weight 30 lbs.
Tow Hitch Standard
Tow Capacity 850 lbs.
Turn Radius 65〉
Ground Clearance 7.25〉
Height 47〉
Length 81〉
Seat Height 34〉
Dry Weight 647 lbs.
Wheel Base 49.75〉
Width 46〉
Drive System
Drive System Type Shaft
Shift Type Manual 5 Speed / Re-
verse
Front Drive (ratio) 3.7/1
Final Drive (ratio) 3.1/1
Front Tire 25 x 8 - 12
Rear Tire 25 x 11 - 12
Tire Pressure (front) 4 psi
Tire Pressure (rear) 3 psi
Suspension and Brakes
Front Susp. - Mac Strut 6.7〉
Rear Susp. - Progresseive
Rate Swing Arm
6.5〉
Shock Adjustment CAM
Front Brake Hydraulic
Rear Brake Hydraulic
Auxiliary Brake Hydraulic Foot Brake
Park Brake Hydraulic
Engine & Cooling
Engine Model Number EH42PLE04
Engine Type 4 Stroke, Single Cycle
Lubrication Wet Sump
Bore x Stroke 87.9 x 70
Displacement 425
Compression Ratio 9.2:1
Engine Cooling Liquid cooled with fan
assist
Alternator Output (watts) 200
Carburetion 34mm Mikuni (CV
Type)
Main Jet 152.5
Pilot Jet 45
Needle Jet P-8 (513)
Pilot Air Jet 100
Pilot Screw 2 1/4 Turns
Jet Needle 4HB41-3
Ignition CDI
Timing 30 @ 5000 2
Spark Plug Gap 0.9 mm / .036 in
Spark Plug Type NGK BKR5ES
Exhaust USFS Approved