Polaris 2004 ATV Sportsman 700 - Manual

1
PN 9919070 Rev 02 6/09
E
2003 Polaris Sales Inc.Printed in U.S.A.
2004 SPORTSMAN 700
OWNER’S MANUAL SUPPLEMENT
Engine # Model #:
EH068OLE014 A04CH68AK A04CH68AL
A04CH68AN A04CH68AO
IMPORTANT: Your 2004 Sportsman 700 was manufac-
tured with one of two possible engines. If the engine in
your ATV matches the engine number listed above, disre-
gard the specification information in your owner’s manual
and refer to this supplement instead. This supplement to
your owner’s manual should remain with your owner’s
manual at all times.
Capacities
Gross Vehicle Weight 1240 lbs./563 kg
Fuel Capacity 4.25 gal./16 l
Hitch Towing Rating 1500 lbs./681 kg
Unbraked Trailer Towing
Capacity*
1847 lbs./838 kg
Front Rack Capacity 100 lbs./45.4 kg
Rear Rack Capacity 200 lbs./90.7 kg
Hitch Tongue Capacity 150 lbs./68.1 kg (Rear rack capacity
and tongue weight not to exceed 200
lbs./90.8 kg)
Overall Length 81 in./205.7 cm
Overall Width 46 in./116.8 cm
Overall Height 47 in./119.4 cm
Wheelbase 50.75 in./128.9 cm
Ground Clearance 11.25 in./28.6 cm
Dry Weight 747 lbs./339 kg
Minimum Turning Radius 76 in./193 cm unloaded
Engine Oil Capacity 2 qts./1.9 l
Coolant Capacity 3.2 qts./3 l
Drive System
Driving System Type 4 Wheel Independent Shaft
Shift Type Side Lever (H/L/N/R/P)
Gear Reduction - Low 7.5/1
Gear Reduction - Reverse 5.11/1
Gear Reduction - High 2.7/1
Drive Ratio - Front 3.82/1
Drive Ratio - Final 3.10/1
Tire Size - Front 25 x 8 - 12 (5 psi)
Tire Size - Rear 25 x 11 - 12 (5 psi)
Features
Headlight (watts) 1 Single Beam on Handlebar (50 w)
2 Single Beam on Grill (27 w)
Taillights 8.26 w
Brake Light 26.9 w
Instrument Cluster LCD
Engine and Cooling
Engine EH068OLE014
Displacement 683
Bore x Stroke 80 x 68
Pilot Jet 47.5
Main Jet 155
Needle Jet P-6(829)
Jet Needle J8-4FA01
Pilot Screw 1.0
Alternator Output 330 Watts @ 3000 rpm
Compression Ratio 9.78:1
Starting System Electric
Carburetor BST 34mm Mikuni
Ignition System CDI
Ignition Timing 8° BTDC @ 2000 RPM
Spark Plug / Gap RC7YC / .035 in. (0.9 mm)
Lubrication System Pressurized Wet Sump
* based on EU Directive 76/432/EC
Suspension and Brakes
Front Brake Hydraulic Disc
Rear Brake Hydraulic
Parking Brake Hydraulic lock, all wheel
Front Suspension MacPherson Strut with 6.8” (17.3
cm) of travel
Rear Suspension Progressive Rate with 9.8” (24.9 cm)
of travel
Shock Adjustment Rear Spring Preload Adjust
Jetting Chart
AMBIENT TEMPERATURE
ALTITUDE
Meters (Feet)
Below 40° F
Below 5° C
+40° F and above
+5° C and above
0-1800 (0-6000) 160 155
1800-3700 (6000-12000) 147.5 142.5
Clutching Chart
ALTITUDE
Meters (Feet)
Shift
Weight
Drive Clutch
Spring
Driven
Clutch
Spring
Helix*
0-1800
(0-6000)
20-56
PN 5631315
Blu/Grn
PN 7041157
Wht/Yllw
PN 7041635
EBS
PN 5132751
1800-3700
(6000-12000)
20-54
PN 5631214
Blu/Grn
PN 7041157
Wht/Yllw
PN 7041635
EBS
PN 5132751
*EBS models require no helix / spring adjustment