Polaris 2004 600 Classic Touring - Manual

Owner's Manual Supplement
IMPORTANT: This is a supplement to your owner's manual. This information should remain with your owner's manual at all times.
600 Classic Touring 2004
Carburetor Jetting
Clutching Chart
Coolant Capacity (qts) 5.6
Chaincase Oil Capacity (oz.) 11
DryWeight (Est.) 578
Fuel Tank capacity (Gallons) 12.25
Gearcase Oil Capacity (oz.) N/A
Height (in.) 49.5
Length (in.) 125
Oil Capacity (Quarts) 3.25
Ski Center Distance (in.) 42.5
Compressed Width (in.) 48
Body Style EDGE
Rider Capacity 2
Brake Type Hydraulic
Drive Clutch Center Distance 11.5"
Clutch Type P-85
Track Length (inches) 136
Track Width (inches) 15
Reverse Transmission Electronic Reverse
Capacities and Dimensions
Drive Belt P/N 3211080
Engine Model Number S2653-6044-PR6E
Alternator Output (watts) 280 w
Bore x Stroke (mm) 77.25 x 64
Displacement (cc) 599
Carburetor/Throttle Body 1 rack
Engine and Cooling
Carburetor Model TM38
Cooling Liquid
Cylinders 2
Ignition Timing °BTDC @ RPM 24° @ 3000 w/tps disconnected
Ignition Type digital
Mikuni
Main Jet 420
Pilot Jet 50
Jet Needle / Clip Position 9DGI01-60 / 4
Needle Jet P-6
Cutaway 1.5
Fuel Screw 1.5
Idle RPM +/-200 1500
Oil Injection ves
Spark Plug Champion RN57YCC
Air Screw 0.5
Spark Plug Gap (mm / in.) .70/.025
Minimum Fuel Requirement 87 min. non-oxygengated
Pilot Air Jet N/A
Throttle Gap Under CA (mm) 2.0
Front Type Edge
IFS Shock Type Sel
Rear Type Edge Touring
Front Track Shock Ryde AFX
Rear Track Shock High Pressure Gas
Suspension
Tachometer Standard 5 Inch
Features
Electric Fuel Gauge Standard
Speedometer Standard 5 Inch
Electric Start Standard
Low Oil Light Standard
Parking Brake Standard
Wear Strips .75 acc
450
#5
430
#5
420
#4
400
#4
380
#4
370
#4
410
#5
390
#4
380
#4
360
#4
340
#4
330
#3
380
#4
360
#4
350
#4
330
#4
Altitude
Meters
(Feet)
Ambient
Temperature
0-600
(0-2000)
600-1200
(2000-4000)
1200-1800
(4000-6000)
1800-2400
(6000-8000)
Below -30°F
Below -34°C -30° to -10°F
-34° to -23°C -10° to +10°F
-23° to -12°C
+10° to +30°F
-12° to -1°C
320
#3
300
#3
360
#4
340
#4
320
#4
310
#3
290
#3
280
#3
2400-3000
(8000-10000)
340
#4
320
#4
300
#3
290
#3
270
#3
260
#3
3000-3700
(10000-12000)
330
#4
310
#3
290
#3
280
#3
260
#3
240
#3
+30° to +50°F
-1 to +10°C
Above +50°F
Above +10°C
10-62
Bushed
Black/
Green Red/Green 64/42-65
Rev
10-60
Bushed
Black/
Green Red/Green 64/42-65
Rev
10-58
bushed
Black/
Green Red/Green 64/42-65
Rev
10-56
Bushed
Black/
Green Red/Green 64/42-65
Rev
Altitude
Meters
(Feet)
Shift
Weight
Clutch
Spring
Clutch Spring Driven
Helix
Drive Clutch Driven Clutch
21:41
74 Pitch
21:41
74 Pitch
21:41
74 Pitch
21:41
74 Pitch
Chaincase
Gearing/
Pitch
10-54
Bushed
Black/
Green Red/Green 64/42-65
Rev
21:41
74 Pitch
10AL
Bushed
Black/
Green Red/Green 64/42-65
Rev
21:41
74 Pitch
0-900
(0-3000)
900-1500
(3000-5000)
1500-2100
(5000-7000)
2100-2700
(7000-9000)
2700-3350
(9000-
11000)
3350-4000
(11000-
13000)
9918281 Rev 02 3/03 PN Printed in the U.S.A.