Polaris 2004 800 Pro-XR - Manual

1 P/N 9919007 Rev 01 8/03
E
2003 Polaris Sales Inc.
Printed in U.S.A.
OWNER’S MANUAL SUPPLEMENT
2004 800 PRO-XR
IMPORTANT: Keep this supplement with your owner’s manual at all times.
Capacities and Dimensions
Body Style EDGE
Rider Capacity 1
Coolant Capacity 5 qts. (4.7 l)
Chaincase Oil Capacity 11 oz. (325 ml)
Dry Weight (estimated) 494 lbs. (224 kg)
Fuel Tank Capacity 11.8 gal. (44.7 l)
Gearcase Oil Capacity N/A
Engine Oil Capacity 3.25 qts. (3 l)
Height 46 in. (117 cm)
Length 110 in. (279 cm)
Width (compressed) 48 in. (122 cm)
Ski Center Distance 42.5 in. (108 cm)
Brake Type Hydraulic
Drive Clutch Center Distance 11.5 in. (29 cm)
Drive Belt P/N 3211080
Clutch Type P-85
Track Length 121 in. (307 cm)
Track Width 15 in. (38 cm)
Engine and Cooling
Engine Model Number S2461-8070-PR8C
Alternator Output 280 w
Bore x Stroke 85mm x 70mm
Displacement 794cc
Carburetor/Throttle Body 1 Rack Mikuni
Carburetor Model TM 40
Main Jet 450
Pilot Jet 55
Jet Needle / Clip Position 9DGN5-57 / 3
Needle Jet P-8
Cutaway 1.5
Throttle Gap Under CA 2mm
Fuel Screw 2.0
Air Screw 1.0
Pilot Air Jet N/A
Idle RPM +/-- 200 1500
Cooling Liquid
Cylinders 2
Ignition Timing 29° BTDC @ 3500 RPM
w/tps disconnected
Ignition Type Digital
Oil Injection Yes
Spark Plug Champion RN57YCC
Spark Plug Gap .025 in. (.70 mm)
Fuel Octane Requirement 87 non-oxygenated (minimum)
Features
Electric Fuel Gauge Accessory
Electronic Reverse Accessory
Electric Start N/A
Low Oil Light Standard
Parking Brake Standard
Speedometer Standard 5 Inch White/Black
Tachometer Standard 5 Inch White/Black
Wear Strips Coolers
Suspension
Front Type Pro-X
IFS Shock Type Walker/Evans Aluminum IFP CA
w/Reservoir
Rear Type Pro-X
Front Track Shock Walker/Evans Aluminum IFP CA
w/Reservoir
Rear Track Shock Walker/Evans Aluminum IFP CA
w/Reservoir
Jetting
AMBIENT TEMPERATURE
ALTITUDE
Meters
(Feet)
Below
-30°F
(-34°C)
-30°F to
-10° F
(-34°C to
-23° C)
-10°F to
+10° F
(-23°C to
-12° C)
+10°F to
+30° F
(-12°C to
-1° C)
+30°F to
+50° F
(-1°C to
+10° C)
Above
+50°F
(+10°C)
0-600
(0-2000)
490
#4
470
#4
450
#3
430
#3
410
#3
400
#2
600-1200
(2000-4000)
460
#4
440
#3
420
#3
410
#3
390
#2
370
#2
1200-1800
(4000-6000)
430
#3
410
#3
400
#3
380
#2
360
#2
340
#2
1800-2400
(6000-8000)
410
#3
390
#3
370
#2
350
#2
330
#2
320
#2
2400-3000
(8000-10000)
380
#3
360
#2
340
#2
320
#2
310
#2
290
#2
3000-3700
(10000-12000)
350
#2
330
#2
320
#2
300
#2
280
#2
260
#1
Clutching
ALTITUDE
Meters (Feet)
Drive
Clutch
Shift
Weight
Drive
Clutch
Spring
Driven
Clutch
Spring
Driven
Helix
Chaincase
Gearing/Pitch
0-900
(0-3000)
10-64 Blk/
Grn
Blk/
Red
62-46-46 25:40 76P
HYVO
900-1800
(3000-6000)
10-62 Blk/
Grn
Blk/
Red
62-42-46 25:41 76P
HYVO
1800-2700
(6000-9000)
10-60 Blk/
Grn
Blk/
Red
62-40-46 23:39 74P
HYVO
2700-3700
(9000-12000)
10-58 Blk/
Grn
Blk/
Red
62-40-46 23:39 74P
HYVO