ShoreLand'r SLB80TBB - Manual

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SLB80TBB & SLR80TBB Parts Manual
Final Assembly Instructions
SLB80TBB 3X5 Bunk Trailer - 8000 lbs.
4 4300219 ST225/75R-15D Tire/MSilver Dir Rim (or)
4 4300200 ST225/75R-15D Tire/Galv. Dir Rim
2 T-454B Axle Assembly - 3X5 Tandem W/Brakes
1 S-3319 3X4X81” Tongue W/27-1/2” Hitch - White
1 4510278 Dico 10,000 lb. Actuator
4 61778-- 36” Bunk Assembly W/Brackets
1 62472-- Frame Bundle - 3X5
1 62340 Literature Bag - Trailers
1 62466-- Support Tube Assembly for 3X5
1 T-779 Double Axle Brake Line Kit
Tire Size & Carrying
Capacity Chart
Tire Load Carrying
Size Range Capacity
ST225/75R-15 D 2540 lb. per/tire
Refer to tire side wall for proper tire pressure.
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing.
Tongue weight too high, move the axle assembly forward.
Tongue weight too low, move the axle assembly backward.
Tongue weight should be 5% to 7% of the total gross
weight of the boat and trailer combined.
SLR80TBB 3X5 Bunk Trailer - 8000 lbs.
4 4300219 ST225/75R-15D Tire/MSilver Dir Rim (or)
4 4300200 ST225/75R-15D Tire/Galv. Dir Rim
2 T-454B Axle Assembly - 3X5 Tandem W/Brakes
1 S-3319 3X4X81” Tongue W/27-1/2” Hitch - White
1 4510278 Dico 10,000 lb. Actuator
4 60617-- 24-1/2” Roller Arm Assembly
1 62472-- Frame Bundle - 3X5
1 62340 Literature Bag - Trailers
1 62466-- Support Tube Assembly for 3X5
1 T-779 Double Axle Brake Line Kit
Remove the small parts from the frame by cutting the bands.
Remove the bolt bag and sort all nuts and bolts by size.
Rocker Bogie:
Align the center hole of the bogie with the center hole of the spring
bracket. Insert and secure with a 3/4” X 5-1/2” hex bolt from the
outside-in and tighten with a 3/4” hex lock nut.
Springs:
Mount the springs to the axle with the 1/2” X 6-1/2” axle u-bolts
from the top down. Install the 4” spring clamp on the top of the
spring under the u-bolts. Install the spring plate under the axle.
Tighten the 1/2” flange lock nuts evenly. (The springs are normally
factory installed to the axles.)
Axles:
For installation of the front axle: From the outside-in insert a 9/
16” X 3-3/4” hex bolt through the spring bracket and the eye of the
spring and secure with a 9/16” hex lock nut. Raise the rear of the
axle and insert the hook end of the spring into the bogie and
secure with a 9/16” X 3-3/4” hex bolt under the spring and
tightening with a 9/16” X 3-3/4” hex lock nut.
For installation of the rear axle: From the outside-in insert a 9/
16” X 3-3/4” hex bolt through the rear of the bogie and the eye of
the spring and secure with a 9/16” hex lock nut. Raise the rear of
the axle and insert the hook end of the spring into the spring
bracket and secure with the spring support channel (Ref.#17)
under the spring and secure from the outside-in with 9/16” X 4-1/2”
hex bolt and 9/16” hex lock nut.
NOTE: Make certain the hook end of the springs point in the same
direction - to the rear of the trailer, on both axles!
Mount the tire and rim assemblies using 80-90 ft. lbs. of torque on
the lug nuts using a proper tightening apparatus/tool.
Tongue:
Slip the tongue into the front frame cap of the frame. Line up the
holes, fasten the tongue in the frame with a 1/2” X 4” carriage bolt
and 1/2” flange lock nut at the front of the frame cap; fasten the
tongue in the rear with a 1/2” X 4-1/2” hex bolt and 1/2” flat washer
under the nut and bolt. String the tongue wire to the hole on the
side of the tongue and pull the tongue wire through the hole. Place
a rubber grommet in the wire hole over wires. Plug the tongue
harness into the frame harness.
Safety Chain:
Place a safety chain at the front of the tongue. Insert a 1/2” X 5”
hex bolt through the through a link on the chain and then through
hole provided in the tongue. Place the other safety chain over the
bolt threads and secure with a 1/2” flange lock nut. Tighten.
Winch Post:
Position the winch post assembly on the tongue. Secure with two
(2) 1/2” X 5” tongue u-bolts and 1/2” flange lock nuts. Tighten.
Fasten the winch handle to the winch.
Bunk Models:
Place assembled bunk on the rear support tube (Ref.#95). Secure
the bunks in the outside holes of the rear support tube with 1/2” 4-
1/2” hex bolts and 1/2” flange lock nuts.
Roller Models: