ShoreLand'r SRV55TBB - Manual (Page 8)

Midwest Industries, Inc. Ida Grove, IA 51445 800.859.3028 www.shorelandr.com
0003247
Page 8 REV D 10/03/06
Dealer / Distributor:
Remove all parts banded or taped to the frame
assembly. Locate the bulk hardware and sort ac-
cording to size.
Tongue:
Slide tongue into the tongue cap on the front of the
trailer, align holes and insert ½” x 4” hex bolt through
the through tongue cap and secure with ½” flange
lock nut.
Pull wires from the rear of tongue and feed them thru
the tongue cover, slide the tongue cover over the
brake line tube that extends from the rear of tongue.
Align the hole in the tongue cover, the tongue, and
the frame cap insert a ½” x 1-½” hex bolt and secure
with a ½” flat washer and a ½” flange lock nut.
Plug harnesses from the tongue into the matching
color harness that extends from each side frame;
slide the excess wire back into the tongue. Very
carefully form the brake lines that extends from the
tongue and right side frame until they are aligned
remove the plug and cap and screw the two to-
gether. Tighten line securely.
Safety Chains:
Take a ½” x 5” hex bolt slide on a ½” flat washer
and one (1) of the safety chains; insert the bolt into
the hole on the actuator housing through tongue
and out other side. Place the second safety chain
on the bolt followed with a ½” flat washer and se-
cure with a ½” flange lock nut.
Bunk Assembly:
Place the pre-assembled bunks on the preset bunk
brackets and secure with a 3/8” x 1” hex bolt and
secure with a 3/8” flange lock nut. Repeat at each
bunk bracket location.
Rockers:
Remove all parts from bag, insert the bushings
into the hole and slide the rocker into the center
bracket on the spring bracket, making sure that
the grease zerk points toward the ground, insert a
¾” x 4 ½” hex bolt from the outside in. Secure with
a ¾” lock nut. Repeat process on other side.
Springs/Axles:
Mount springs on axle by aligning the stub bolt on
the leaf springs with the hole in the center of the
spring pad on the axle, place a spring clamp on top
of the leaf spring. Slide two (2) ½” x 2-5/16” x 6-½”
square u-bolts over the springs and spring clamp,
slide a spring/axle u-bolt pad over the threaded
ends of the u-bolts and secure with ½” flange lock
nuts. Repeat on other side of axle and on other
axle.
Place axle with the brakes to the rear of the trailer,
slide a spring bushing into the rear loop on the
spring bracket and insert a 9/16” x 3-¼” hex bolt
from the outside in and secure with a 9/16” lock nut.
Repeat on other side of trailer. Slide the hook end
of the spring over the bushing and swing the axle
up so the hole in the front of the leaf spring aligns
with the rear hole in the rocker, insert 9/16” x 3-¼”
hex bolt and secure with 9/16” lock nut. Repeat
on other side. To mount the front non brake axle,
insert a spring bushing into the front of the rocker
and align with the hole, insert a 9/16” x 3-¼” hex
bolt and secure with a 9/16” lock nut. Repeat on
the other side. Swing axle into place so the front
of the leaf spring aligns with the hole in the front
loop on the spring bracket and insert a 9/16” x 3-
¼” hex bolt from the outside in and secure with a
9/16” lock nut. Repeat on other side.
Remove plug from right side caliper and insert
brake hose assembly securely, place the other
end of the hose into the clip on the spring bracket
and secure with the hose clip. Carefully uncoil the
brake line and insert into the hose.