ShoreLand'r CL2438TB - Manual

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CL2438T B
Tire Size & Carrying
Capacity Chart
Tire Load Carrying
Size Range Capacity
20.5 X 8 X 10 D 1330 lb. per/tire
Refer to tire side wall for proper tire pressure.
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing.
Tongue weight too high, move the axle assembly forward.
Tongue weight too low, move the axle assembly backward.
Tongue weight should be 5% to 7% of the total gross
weight of the boat and trailer combined.
Final Assembly Instructions
CL2438T B Center Lift Pontoon W/Brakes
2 4300181 20.5 X 8 X 10-D Tire/MSilver Rim (or)
2 4300203 20.5 X 8 X 10-D Tire/Galv Rim
1 62340
Literature Bag - Trailers
1 65879-- Frame Bundle-24’ T-Single Axle W/Brakes
1 3110267 Winch DLB2000 Brake W/7” Handle
1 65789
Brake Kit 20-24’ CL One Axle W/Brakes
Remove the items from the main frame by cutting the
banding. Remove the hardware bag and sort the parts by
size.
Torsion Axle:
Mount the axle assembly (Ref.#88) to the center lift frame
(Ref.#30) using four (4) 1/2” X 4” hex bolts, four (4) 1/2” flat
washers and with 1/2” flange lock nuts. Refer to the parts
drawing for the proper placement of the hardware.
Mount the tire and rim assemblies using 80-90 ft. lbs.
torque on the lug nuts using a proper tightening procedure.
Tongue:
Mount the tongue weldment (Ref.#73) to the center lift
frame (Ref.#30) using two (2) 1/2” X 4-1/2” hex bolts and
secure with 1/2” flange lock nuts. After mounting the
tongue to the frame weldment, secure the ground wire with
a 1/4” X 3/4” grounding screw (Ref.#84) to the inside of the
frame as shown in the drawing.
Wiring:
Your new pontoon trailer comes pre-wired. Once the
tongue is installed, plug the yellow wired plug of the
tongue harness. Likewise the green wired plugs are
connected to each other. This is necessary to have your
lighting function properly.
Actuator & Safety Chains:
Slide the actuator (Ref.#35) into the actuator housing unit
(Ref.#34) and secure with two (2) pins and snap rings
provided with the actuator. Secure the actuator-housing
unit to the front of the tongue using three (3) 1/2” X 4” and
1/2” flange lock nuts. Using a 1/2” X 5” hex bolt on the
lower right mounting hole on the tongue, secure the safety
chain. Place a 1/2” flat washer on the 1/2” X 5” hex bolt
followed by one (1) safety chain and insert into the
actuator housing unit and tongue. Place the second safety
chain on the bolt followed by a 1/2” flat washer and 1/2”
flange lock nut. Tighten.
Front Boat Stops:
Place the front stop weldment (Ref.#49) in the desired
position to stop your boat as it is being loaded on the
trailer. Secure it to the frame with a 1/2” square u-bolt
(Ref.#83) and a 1/2” lock washer (Ref.#59) and 1/2” hex
nut (Ref.#46). Repeat on the other stop. (Note that the
stops are to be used as a stop to which your boat is
winched into position for towing as well as a stop when
driving your pontoon on the trailer.)
Load Guides:
Measure the distance between the pontoons. Allow 1/2”
clearance on each side between the pontoon tube and the
load guide you are about to install. Slide out to the correct
width determined at the beginning of this installation. Note
that there are several holes in the bracket to accommodate
various widths of adjustment. Select the one that best
matches your determined width. Secure with a 3/8” flange
lock nuts. Do not tighten at this time. Repeat this process
on the load guide directly across the frame. Double check
the measurement to make sure that you have the correct
clearance between the load guide and the pontoon tube.
Place in the 3/8” X 1” and 3/8” X 4” hex bolts and 3/8”
flange lock nuts to secure the load guide as well. Tighten
bolts just installed.