ShoreLand'r CL2438TB-HYD - Manual

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CL2438T B HYD & CL2438T BB HYD
Tire Size & Carrying
Capacity Chart
Tire Load Carrying
Size Range Capacity
20.5 X 8 X 10 D 1330 lb. per/tire
Refer to tire side wall for proper tire pressure.
Tongue Weight Adjustment
Approximate Tongue Weight for Best Towing.
Tongue weight too high, move the axle assembly forward.
Tongue weight too low, move the axle assembly backward.
Tongue weight should be 5% to 7% of the total gross
weight of the boat and trailer combined.
Final Assembly Instructions
CL2438T B HYD Center Lift Pontoon W/Brakes - Hyd.
2 4300181 20.5 X 8 X 10-D Tire/MSilver Rim (or)
2 4300203 20.5 X 8 X 10-D Tire/Galv Rim
1 62340 Literature Bag - Trailers
1 65885-- Frame Bundle-24’ T-Single Axle W/Brk Hyd
1 65886 CL Pontoon Cylinder Bundle
1 65790 Brake Kit 24’ CL First Axle W/Brakes
1 3210069 Hydraulic Pump 12 Volt DC
CL2438T B HYD CL Pontoon W/Tandem Brake - HYD
2 4300181 20.5 X 8 X 10-D Tire/MSilver Rim (or)
2 4300203 20.5 X 8 X 10-D Tire/Galv Rim
1 62340 Literature Bag - Trailers
1 66042-- Frame Bundle-24’ T-Axle W/Double Brakes
1 65886 CL Pontoon Cylinder Bundle
1 65791 Double Brake Kit 24’ CL Tandem
1 3210069 Hydraulic Pump 12 Volt DC
Remove the items from the main frame by cutting the
banding. Remove the hardware bag and sort the parts by
size.
Torsion Axle:
Mount the axle assemblies (Ref.#57 & 86) to the center lift
frame (Ref.#30) using four (4) 1/2” X 4” hex bolt, four (4) 1/
2” flat washers and secure with four (4) 1/2” flange lock
nuts on each axle assembly. Refer to the parts drawing for
proper placement of hardware. (These axle assemblies are
adjustable.)
Mount the tires and rims using 80-90 ft. lbs. torque on lug
nuts using a proper tightening procedure.
Tongue:
Mount the tongue weldment (Ref.#73) to the center lift
frame (Ref.#30) using two (2) 1/2” X 4-1/2” hex bolts and
secure with 1/2” flange lock nuts. After mounting the
tongue to the frame weldment secure the ground wire with
a 1/4” X 3/4” grounding screw (Ref.#84) to the inside of the
frame as shown in the drawing.
Wiring:
Your new pontoon trailer comes pre-wired. Once the
tongue is installed, plug the yellow wired plugs of the
tongue harness in. Likewise the green wired plugs are
connected to each other. This is necessary to have your
lighting function properly.
Actuator and Safety Chains:
Slide the actuator (Ref.#35) into the actuator housing unit
(Ref.#48) and secure with two (2) pins and snap rings
provided with the actuator. Secure the actuator-housing
unit to the front of the tongue using three (3) 1/2” X 4” hex
bolts and 1/2” flange lock nuts. Using a 1/2” X 5” hex bolt
on the lower right mounting hole on the tongue, secure the
safety chain. Place a 1/2” flat washer on the 1/2” X 5” hex
bolt followed by one (1) safety chain and insert into the
actuator housing unit and tongue. Place the second safety
chain on the bolt followed by a 1/2” flat washer and 1/2”
flange lock nut. Tighten.
Brakes:
Refer to the brake manual for service and maintenance.
Continue to page 6
The battery (preferably a deep cell), battery case and battery cables are not supplied
by ShoreLand’r and must be purchased separately.