Sealey RE83/10 - Manual

INSTRUCTIONS FOR:
SUPERSNAP® BODY REPAIR KIT
MODEL No: RE83/10
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
2. CONTENTS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.

WARNING! Ensure Health & Safety, local authority and general workshop practice regulations are adhered to when using this equipment.

Familiarise yourself with product application and limitations, as well as the specific hazards peculiar to the repair kit.

WARNING! No part of this unit or any accessory relating to the repair kit is designed for lifting loads. It is intended only as a
pushing device and must be used as such, with care.

WARNING! Disconnect the ram from the hydraulic pump before servicing or performing any maintenance on the unit.

Maintain repair kit in good order. Replace/repair with genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.

Use qualified person to lubricate and maintain the hydraulic pump. DO NOT use brake fluid to top up hydraulic unit. Use Sealey hydraulic oil only.

Keep the repair kit clean for best and safest performance.
 WARNING! Ensure you know how much load you are pushing. Never exceed the maximum pushing capacity.

Use only with the supplied Sealey hydraulic pump and accessories. Wrong equipment may damage unit and invalidate your warranty.

The kit accessories may be used with other popular makes of kit.

We recommend the use of BS approved safety impact goggles and heavy duty gloves when working with this kit. Both are available from your
authorised Sealey dealer.
 Ensure there is positive engagement of repair kit accessories to the vehicle body before pushing.

Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.

If working on an ‘off centre’ load, pump with care. If you feel undue resistance, stop and re-adjust the set-up.

WARNING! Keep your hands, body and clothing away from the repair kit and accessories when in use. Take any necessary
precautions to protect your personal safety whilst using the repair kit.

Ensure the hydraulic hose is not bent or kinked but laid out correctly. Avoid damage to the hose (e.g. crushing/cutting).

Keep non-essential persons away from the operating area. Be aware of the locations of other persons assisting you.

When releasing tension from the load be sure to undo the hydraulic valve VERY slowly.

DO NOT operate the repair kit if any parts are damaged or missing as this may cause failure and/or personal injury.

WARNING! DO NOT use repair kit as a lifting device of any type. DO NOT use for any purpose other than for which it is designed.

DO NOT overextend the ram as the plunger may be forced out of the ram end.

DO NOT heat accessories as this may weaken them.

DO NOT modify accessories for use with this kit.
 When not in use, place dust cap in end of hydraulic hose and store the kit, in the case, in a safe, dry, childproof location.
Only fully trained and qualified persons should use this equipment. These instructions are not a substitute for user receiving full
supervised training by a qualified person. It is important the user understands the applications, limitations and potential hazards
of the product.
RE83/10
10 ton capacity kit
ITEM PART NO. DESCRIPTION
1 610/1BMC BLOW MOULDED CASE
A2 610/A2 22” SUPERSNAP® TUBING
A3 610/A3 19” SUPERSNAP® TUBING
A4 610/A4 11” SUPERSNAP® TUBING
A5 610/A5 5” TUBE ADAPTOR
A6 610/A6 3” TUBE ADAPTOR
7 610/7 SERRATED SADDLE
8 610/8 MALE CONNECTOR
9 610/9 MALE ADAPTOR
10 610/10 FEMALE ADAPTOR
11 610/11 SPREADER RAM
12 610/12 3-1/4” RUBBER HEAD
13 610/13 FLAT BASE
14 610/14 SPREADER RAM TOE
15 610/15 SPREADER PLUNGER TOE
16 610/16 WEDGE HEAD
17 610/17 90O V-BASE
40 610/40 10 TON HYDRAULIC UNIT
41 610/41 RAM
42 610/42 HOSE
1
A2
A3
A4
A5
A6
7
8
9
11
12
13
14 15 16 17
40
41
42
10
Original Language Version RE83/10 Issue: 6 - 02/02/10