Sealey ES300 - Manual

Thank you for purchasing a Sealey Product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THIS PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY,
AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
Instructions for:
ENGINE SUPPORT BEAM 300KG
Model No:
ES300.V3
 Ensure that the engine support is in good working order. Take action for immediate repair or replacement of
damaged parts. Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate
the warranty.

Locate the vehicle in a suitable, well lit work area.

Keep work area clean and tidy and free from unrelated materials.

Ensure the vehicle handbrake is engaged and the engine/motor is switched off.
 Ensure all non-essential persons keep a safe distance whilst the engine support is in use.
 DO NOT use the engine support if damaged.
 DO NOT allow untrained persons to operate the engine support.
 DO NOT use the engine support for purposes other than that for which it is designed.
 DO NOT exceed the rated capacity of the engine support.
 When not in use, store engine support in a safe, dry, childproof area.
1. SAFETY INSTRUCTIONS
2. INTRODUCTION & SPECIFICATION
2.1. Designed to support and accurately position engines
during maintenance operations such as replacing anti-
vibration mountings and certain body panels. Also used as
an aid for the removal of gearboxes and transmissions.
Beams supported on rubber feet and fine adjustment control
is obtained by using a screw/hook mechanism.
Supplied with a short length of chain.
4. OPERATING INSTRUCTIONS
3. ASSEMBLY INSTRUCTIONS
Note: Numbers in brackets refer to item numbers shown in the parts diagram.
3.1. Put washer (3) over the threaded section of the standing block and slot it up through the outer section of
the beam. Fit washer (5) on top and secure using grip (4).
3.2. Remove the bolt (7) from the foot (8) fit standing block (6) and refit the bolt and tighten the nut.
3.3. Repeat paragraphs 3.1 and 3.2 at the other outer section of the beam (12).
3.4. Slot the threaded section of the adjustable screw (10) up through the centre slotted section of the beam
(12), fit the washer (3) and secure using the operating clamp assembly (2).
3.5. The engine support is now ready for use.
Note: Ensure both grips (4) and all nuts are tightened before applying a load.
Note: Numbers in brackets refer to item numbers shown in the parts diagram.
4.1. Ensure the adjustable screw (10) is wound to its highest position to prevent
damage whilst locating the engine support over an engine bay.
4.2. Ensure the grips (4) are loose and locate the rubber blocks (9) in the gutters
of the vehicle’s front wing panels or close to the suspension strut towers.
4.3. Attach the ends of the chain to the lifting brackets on the engine. Note: Refer
to manufacturer’s handbook to identify lifting brackets.
4.4. Lower the adjustable screw and hook the chain around the hook as shown in
fig.1.
4.5. Tighten both grips (4) and all nuts.
4.6. Rotate the operating clamp assembly to tighten the chain and support the engine.
2.2. Maximum Capacity. . . . . . . . . . . 300kg Minimum Width . . . . . . . . . . . . . . 585mm
Maximum Width . . . . . . . . . . . 1580mm Screw Travel . . . . . . . . . . . . . . . . 230mm
Weight . . . . . . . . . . . . . . . . . . 12.12kg
Fig.1
Original Language Version ES300.V3 Issue: 1 - 26/06/13 © Jack Sealey Limited