Sealey 5001 - Manual

INSTRUCTIONS FOR:
Trolley Jack 5tonne Long Reach
MODEL No:
5001.V3
1. SAFETY
3. PREPARATION
2. SPECIFICATIONS
Model: .....................................................................................................................................5001.V3
Capacity: .................................................................................................................................. 5tonne
Min. Saddle Height: ................................................................................................................. 150mm
Max. Saddle Height: ................................................................................................................ 560mm
Max. Chassis Height: ............................................................................................................... 200mm
Length: ................................................................................................................................... 1505mm
Weight: ......................................................................................................................................... 87kg
3 Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
Use genuine parts only. The use of unauthorised parts may be dangerous and will invalidate the warranty.
3 Locate the jack in a suitable, well lit work area.
3 Keep work area clean and tidy and free from unrelated materials.
3 Use jack on level and solid ground, preferably concrete. Avoid tarmacadam as jack may sink in.
3 Place chocks under wheels of vehicle (but ensure wheels of jack can move freely).
3 Ensure the vehicle handbrake is engaged, engine is switched off and transmission is in gear (“PARK” if automatic).
3 Ensure minimum distance of 0.5m between vehicle and static objects such as doors, walls etc. to allow for vehicle tilting.
3 Ensure there are no passengers in the vehicle.
3 Ensure all non-essential persons keep a safe distance whilst the jack is in use.
3 Only place jack under those lifting points recommended by vehicle manufacturer (refer to vehicle handbook).
3 Check the lifting point is stable and centred on the jack saddle.
3 Ensure the jack wheels are free to move and that there are no obstructions.
p DANGER: Use the jack for lifting only, NOT for supporting the lifted load.
3 Use suitable capacity axle stands under the vehicle before proceeding with any task.
3 Ensure there are no persons or obstructions beneath the vehicle before lowering.
3 Use a qualified person to maintain or repair the jack hydraulic system.
7 DO NOT operate the jack if damaged.
7 DO NOT operate the jack when tired or under the influence of alcohol, drugs or intoxicating medication.
7 DO NOT allow untrained persons to operate the jack.
7 DO NOT exceed the rated capacity of the jack.
7 DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
7 DO NOT jack vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
7 DO NOT work under the vehicle until axle stands have been correctly positioned.
7 DO NOT leave the jack handle locked in either the middle or lower locking positions when the jack is left unattended.
7 DO NOT use the jack for purposes other than that for which it is designed.
7 DO NOT top up hydraulic system with brake fluid. Use hydraulic jack oil only. (Sealey Part No. HJO500MLS or HJO5LS)
7 DO NOT adjust the safety overload valve.
3 When not in use store jack, fully lowered, in a safe, dry, childproof area.
Original Language Version
5001.V3 Issue: 1 - 19/03/15
3.1. Assembly
p
WARNING: It requires two persons to lift the jack from its packing case.
3.1.1. Fit the handle part-way into the handle socket to hold the socket down. Remove the transit lock pin by pushing out with a long
screwdriver inserted through the upper locking socket and then pulling the pin free.(fig.1).
3.1.2. When freed, raise the handle assembly to the vertical position.
3.1.3. Push the handle assembly into the handle socket fully so that the locking position control rod passes through the bracket and locates
into the upper handle locking position (fig.1). Locate the release valve square drive into the drive socket. Secure with the handle pinch
bolt (fig.1); test the operation and function of the release valve control knob before use.
3.2. Bleeding
3.2.1. Before using the jack for the first time, bleed the hydraulic circuit in order to eliminate any air from the system. To do this, open the
release valve by rotating the release valve control knob anticlockwise (fig.2). Pump the foot pedal through its full travel 20 times.
Rotate the release valve control knob clockwise.
© Jack Sealey Limited
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions and maintained properly, give you years of trouble free performance.
r Refer to
Instructions