Sealey VSE5509 - Manual

Original Language Version Original Language Version
InstructIons for:
BMW REAR BALL JOINT TOOL
MoDEL no:
VSE5509
.
V2
1. SAFETY INSTRUCTIONS
thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to
these instructions and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS AND CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE
PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY
AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
2.1 Introduction
Designed to remove and install press-fit rear suspension
ball joints in situ, on BMW 5 and 7 series. these joints
are sometimes referred to as 'bushes' but are true ball
joints.
2.2 Applications
BMW ................ E39 - 5 Series ................E38 - 7 Series
2. INTRODUCTION & APPLICATIONS
 WARNING! Ensure Health and safety, local authority
and general workshop practice regulations are adhered
to when using tools.

DO NOT use the kit if any parts are missing or
damaged.

DO NOT use the rear ball joint tool for any purpose
other than that for which it is designed.

Maintain the tool components in good and clean
condition for best and safest performance.

Ensure that a vehicle which has been jacked up is
adequately supported with axle stands.

Wear approved eye protection. A full range of
personal safety equipment is available from your
sealey dealer.

Wear suitable clothing to avoid snagging. Do not
wear jewellery and tie back long hair.

Keep children and other unauthorised persons
away from the working area.

Ensure there is adequate lighting prior to using the
ball joint tool.
IMPORTANT: These instructions are provided as a
guide only. Always refer to the vehicle manufacturer’s
service instructions, or a proprietary manual, to
establish the current procedure and data.
VsE5509.V2 Issue no.1 07/02/13
VsE5509.V2 rear suspension Ball Joint tool comprises:
Item Description Part No.
1 force screw VsE5509.V2-01
2 force nut VsE5509.V2-02
3 removal Driver VsE5509.V2-03
4 removal receiver VsE5509.V2-04
5 Installation Driver VsE5509.V2-05
6 Installation Anchor VsE5509.V2-06
3. CONTENTS/PARTS LIST
fig.1
fig.2
4. INSTRUCTIONS
4.3 Installing a new ball joint
Prior to installing the new ball joint ensure that
the ball joint housing is clean.
4.4 Removing the old ball joint
using the component configuration indicated
above in fig.4, assemble the parts to the ball joint
housing.
4.4.1 Ensure that the flat head of the force screw (1) is
fully inserted into the slot in the face of the
installation anchor component (6).
4.4.2 Also ensure that the driving face of the force nut
(2) bears onto the bearing mounted in the
installation driver component (5).
4.4.3 note: the installation driver component (5) must
be positioned to drive the new ball joint into place
towards the back of the vehicle.
4.4.4 reinstall the snap retaining ring and re-assemble
the vehicle suspension in accordance with
procedures laid down in the manufactuer's
service manual.
IMPORTANT: These instructions are provided as a
guide only. Always refer to the vehicle manufacturer’s
service instructions, or a proprietary manual, to
establish the current procedure and data.
4.1 Preparation
With the vehicle properly supported and
accessible, remove the rear wheels. Making
reference to the vehicle manufacturer's service
instructions remove the swinging arm assembly
and the bolts which pass through the ball joints.
4.2 Removing the old ball joint
using the component configuration indicated
below in fig.3, assemble the parts to the ball joint
housing. (see also fig.1).
4.1.1 Ensure that the flat head of the force screw (1) is
fully inserted into the slot in the face of the driver
component (3).
4.1.2 Also ensure that the driving face of the force nut
(2) bears onto the bearing mounted in the
receiver component (4).
4.1.3 remove snap retaining ring from the ball joint.
4.1.4 note: the driving component (3) must be placed
to drive the ball joint out towards the front of the
vehicle.
fig.3
fig.4
VsE5509.V2 Issue no.1 07/02/13
NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component
parts without prior notice. IMPORTANT: no liability is accepted for incorrect use of this product. WARRANTY: Guarantee is 12
months from purchase date, proof of which will be required for any claim. INFORMATION: for a copy of our catalogue and latest
promotions call us on 01284 757525 and leave your full name, address and postcode.
01284 757500
01284 703534 [email protected]
www.sealey.co.uk
W e b
email
Sole UK Distributor,
Sealey Group, Kempson Way,
suffolk Business Park,
Bury st Edmunds, suffolk, IP32 7Ar
Force screw maximum load 150Nm. Exceeding this load will shorten the life of the force screw. The force
screw is considered to be a consumable item and is NOT covered under warranty.
© Jack sealey Limited © Jack sealey Limited