Troubleshooting 7. shade guide, Welding process – Sealey S01001 User Manual

Page 3

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NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice.

IMPORTANT: No liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which will be required for any claim.

Sole UK Distributor, Sealey Group.

Kempson Way, Suffolk Business Park,

Bury St. Edmunds, Suffolk.

IP32 7AR

www.sealey.co.uk

[email protected]

01284 757500

01284 703534

Web

5.2. REPLACING OUTER PROTECTIVE COVER LENS

5.2.1. Remove the shade cartridge (refer to 5.1)

5.2.2. Push the lens into the helmet and renew.

5.3. REPLACING INNER PROTECTIVE COVER LENS.

5.3.1. From inside the helmet, use finger recess in the top edge of the filter to lever up the lens and replace.

5.4. CLEANING

5.4.1. Clean helmet by wiping with a soft cloth. Clean cartridge surfaces regularly. Do not use solvent based cleaners .

5.4.2. Clean sensors and solar cells with methylated spirit using a clean cloth and wipe dry with a lint-free cloth.

6. TROUBLESHOOTING

7. SHADE GUIDE

Problem

Cause

Solution

Irregular darkening or

dimming.

The headband may have been unevenly set on the two

sides of the helmet (unequal distances from the eyes to

the shade cartridge).

Readjust the distance of the

shade cartridge.

Shade cartridge does

not darken or flickers.

The sensors are soiled or obstructed.

Clean.

Front cover lens oiled or damaged.

Clean or replace.

Welding current too low.

Adjust weld amps.

Poor vision.

Operative lenses and/or shade cartridge soiled.

Check, clean or replace.

Insufficient background lighting.

Adjust light.

Slow response.

Operating temperature too low.

Do not use at temperatures

below -10oC (14oF).

Welding helmet slips.

Headband adjustments incorrect.

Refer to section 4.

Problem

Cause

Solution

Irregular darkening or

dimming.

The headband may have been unevenly set on the two

sides of the helmet (unequal distances from the eyes to

the shade cartridge).

Readjust the distance of the

shade cartridge.

Shade cartridge does

not darken or flickers.

The sensors are soiled or obstructed.

Clean.

Front cover lens oiled or damaged.

Clean or replace.

Welding current too low.

Adjust weld amps.

Poor vision.

Operative lenses and/or shade cartridge soiled.

Check, clean or replace.

Insufficient background lighting.

Adjust light.

Slow response.

Operating temperature too low.

Do not use at temperatures

below -10oC (14oF).

Welding helmet slips.

Headband adjustments incorrect.

Refer to section 4.

CURRENT (AMPERES)

WELDING

PROCESS

0.5 2.5 10

20

40

60

125

175

225

275

350

450

1.0 5.0 15

30

50

100

150 200

250

300

400

500

Covered Electrode

Shade 9

S10

Shade 11

Shade 12

Shade 13 S14

MIG Plate Welding

Shade 10

Shade 11

Shade 12

Shade 13 S14

MIG Sheet

Welding

Shade 10

Shade 11

Shade 12

S13

S14

S15

TIG

Shade 9 S10

Shade 11 S12

Shade 13

Shade 14

MAG

Shade 10 S11

S12

Shade 13

S14

S15

Arc Gouging

Shade 10

S11

S12

S13

S14

S15

Plasma Cutting

Shade 11

Shade 12

Shade 13

Plasma Welding

4

5

6

7

8

9 10 11

S12

Shade 13

Shade 14

S15

Meaning of the markings on the filter:

4

9

13

SEALEY

1

3

1

379

Light state

scale no.

Lightest dark

state scale

no.

Darkest

state scale

no.

Manufacturers

identification.

Optical class. Diffusion of

light class.

Variation in

luminence

transmittance

class.

Number of

the applied

standard.

Environmental Protection

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be

sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment.

When the product becomes completely unserviceable and requires disposal, drain off any fluids (if applicable)

into approved containers and dispose of the product and the fluids according to local regulations.

WEEE Regulations

Dispose of this product at the end of its working life in compliance with the EU Directive on

Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed

of in an environmentally protective way. Contact your local solid waste authority for recycling information.

S01001.V2 | Issue 1 23/03/15

Original Language Version

© Jack Sealey Limited

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