Sealey SA2001/L - Manual

INSTRUCTIONS FOR:
AIR FILTER/REGULATOR/LUBRICATOR UNITS
Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
1. SAFETY INSTRUCTIONS
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.
USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE
DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.
3. CONTENT & INSTALLATION
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WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.
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WARNING! Disconnect the equipment from the air supply before changing accessories, servicing or performing any maintenance.
3
Keep the equipment clean and maintain it in good condition (use an authorised service agent).
3
Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.
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WARNING! Ensure that the correct air pressure is maintained and not exceeded.
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Keep air hose away from heat, oil and sharp edges. Check air hoses for wear before each use and ensure that all connections are secure.
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DO NOT install in direct sunlight or near any other heat source.
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DO NOT direct air from the air hose at yourself, others or animals.
3
Drain the air tank daily. Water in the air line will damage equipment.
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When work is complete ensure that the air supply is turned off.
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If in any doubt about correct installation of this equipment consult an experienced engineer.
The SA2001 series filter, regulator and lubricator are designed to provide clean, filtered air (filter), easy and reliable pressure control (regulator)
and automatic mist lubrication for tools (lubricator). Filter and lubricator have polycarbonate bowls protected by bowl guards.
2. INTRODUCTION & SPECIFICATIONS
3.1. Confirm that all items are present and undamaged. If any parts are missing or damaged please contact the supplier.
SA2001 - Filter/regulator/lubricator/mounting bracket assembly, gauge and 2 fittings (1/2”-1/4”BSP).
SA2001/FR - Filter/regulator, gauge, mounting bracket and 2 fittings (1/2”-1/4”BSP).
SA2001/F - Filter, mounting bracket and 2 fittings (1/2”-1/4”BSP).
SA2001/L - Lubricator, mounting bracket and 2 fittings (1/2”-1/4”BSP).
3.2. Fig.1 shows a typical air line installation. The filter is located upstream of the regulator - unless combined, as in SA2001/FR - and the
lubricator downstream.
3.2.1. Filter/Regulator & Filter/Regulator/Lubricator - Install using the bracket provided. Before connecting system piping ensure that gauge
is visible, unused gauge port is sealed with plug
provided and that flow direction arrows match
system air flow.
3.2.2. Filter and Lubricator - Install into air piping or
connect directly to bracket mounted regulator.
Always check that flow arrows are correct and
that filter is upstream, and lubricator downstream,
of the regulator.
Note: To ensure air-tight joints use PTFE tape.
Regulator (SA2001, SA2001/FR)
Max. inlet pressure . . . . . . . . . . . . . . . . . . .150psi (10.3 bar)
Max. outlet pressure . . . . . . . . . . . . . . . . . . .125psi (8.6 bar)
Max. air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28cfm
Ports
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”BSP
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”BSP
Gauge . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 x 1/4”NPT
Filter (SA2001, SA2001/F)
Max. inlet pressure . . . . . . . . . . . . . . . . . . .150psi (10.3 bar)
Max. air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28cfm
Ports
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”BSP
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”BSP
Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 micron
Drain . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Automatic
Lubricator (SA2001, SA2001/L)
Max. inlet pressure . . . . . . . . . . . . . . . . . . .150psi (10.3 bar)
Max. air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28cfm
Ports
Inlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”BSP
Outlet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1/2”BSP
Lubricant . . . . . . .Sealey Air Tool Oil - ATO/500 or ATO/1000
fig. 1
WARNING! Filter and lubricator bowls are manufactured
from polycarbonate and must not be used at temperatures
over 140 O F (60 O C) or for pressures over 150psi (10.3 bar).
Polycarbonate can be damaged and may fail if exposed to,
internally or externally, certain solvents, strong alkalies,
compressor oils containing aromatic hydrocarbons or fire
retardant oils, or the fumes of any of these.
Clean with warm water only.
SA2001/FR/F/L - 1 - 161001
Models:
SA2001, SA2001/F, SA2001/FR, SA2001/L