Sealey TP96 - Manual

InstructIons for:
DIESEL/FLUID TRANSFER PUMP
MoDEL no's:
TP96.V2 & TP9624.V2
thank you for purchasing a sealey product. Manufactured to a high standard this product will, if used according to these instructions
and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND
CAUTIONS. USE THIS PRODUCT CORRECTLY AND ONLY FOR ITS INTENDED PURPOSE. FAILURE TO DO SO MAY CAUSE DAMAGE
OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. RETAIN THESE INSTRUCTIONS FOR FUTURE USE.
 Maintain the pump in good condition (use an authorised service agent).
 replace or repair damaged parts. Use recommended parts only. Non
authorised parts may be dangerous and will invalidate the warranty.

Keep the pump clean for best and safest performance.
 Ensure the power supply (vehicle battery) corresponds with the requirements
of the pump. tP96.V2 12Volt, tP9624.V2 24Volt Dc power supply.

Ensure that there is more liquid in the suction tank than will be pumped.
 Ensure that the capacity of the receiving tank is sufficient to hold the pumped
fuel.

Wear safety goggles and gloves, and protective clothing when working
around fuel. A full range of personal safety equipment is available from your
local sealey dealer.

use the pump in an appropriate working area for its function.
 Keep area clean and tidy and free from unrelated materials, and ensure there
is adequate lighting.

Maintain correct balance and footing. Ensure the floor is not slippery and
wear non slip shoes.

Keep children and unauthorised persons away from the working area.
 DO NOT ‘dry run’ the pump without fuel. this will damage the pump’s internal
components and will invalidate your warranty.

DO NOT operate the pump continuously for more than 30 minutes. the duty
cycle of the unit is 30 minutes, after which the motor must be left to cool
down.

DO NOT run the unit for more than 2-3 minutes with the delivery nozzle
closed.

DO NOT start or stop the pump by connecting or disconnecting the battery
clamps.

DO NOT operate the pump with wet hands.
 DO NOT use the pump where explosive or flammable vapours may be
present.

DO NOT tamper with the pump connections.
 WARNING! DO NOT use the unit to pump the following fluids: Petrol,
inflammable liquids with PM <55°C, water, alimentary liquids with
viscosity >20 cSt., corrosive chemicals and solvents.
1. SAFETY INSTRUCTIONS
tP96.V2, tP9624.V2 Issue no: 1 - 30/04/12
fig.1
Original Language Version
Model TP96.V2
Voltage . . . . . . . 12V
speed . . . . . . . . 2600rpm
current . . . . . . . 22A
Power . . . . . . . . 260W
fuse . . . . . . . . . 25A
Duty cycle. . . . . 30min/hr
flow rate . . . . . 43ltr/min
Model TP9624.V2
Voltage . . . . . . . 24V
speed . . . . . . . . 2600rpm
current . . . . . . . 13A
Power . . . . . . . . 160W
fuse . . . . . . . . . 15A
Duty cycle. . . . . 30min/hr
flow rate . . . . . 46ltr/min
2. INTRODUCTION
Electric 12 or 24V pump with battery clips. Suitable for filling diesel vehicles in the field. Self-priming unit delivers up to 43ltr a minute of fluid
for TP96 and 46ltr a minute of fluid for TP9624. Supplied with 4mtr of hose and TP108 Manual Delivery Nozzle. Includes on/off switch, carry
handle, mounting plate and suction hose filter.
3. ASSEMbLY
 WARNING! use the pump fittings provided for connecting the suction and delivery tubes to the inlet and outlet ports of the pump.
3.1 Before using the pump, unpack all materials and inspect the pump unit for damage.
3.2 connect the wires from the pump motor (fig.2-1) to the switch housing (fig.2-2) as shown in fig.1 and insert the fuse into the fuse holder.
Attach the switch housing (fig.2-2) to the pump motor (fig.2-1) using the four screws provided. Ensure that the 'o' ring seal is fitted
between the switch housing and the pump motor.
3.3 A mounting bracket is supplied (fig.2-4) which can be attached to the lower end of the inlet/outlet casting (fig.2-5) using the socket cap
screws provided. the pump can be mounted in either a horizontal or a vertical axis, refer to fig.3. Ensure that the pump is mounted so
that the on/off switch is visible and readily accessible.