Technical information 6. maintenance – Sealey SGA1 User Manual

Page 5

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NOTE:

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7.1 cuttinG caPacities

Mild

nozzle

Operating Pressure (bar - lbf/in²)

Gas consumption (ltr/m - ft³/h)

steel size

Oxygen acetylene

O2 - cutting

O2 - Heating

acetylene

6mm / 1/4”

1/32”

1.4 - 20

0.30 - 4

14.15 - 30

8.5 - 18

8.0 - 17

13mm / 1/2”

3/64”

2.1 - 30

0.35 - 5

30.70 - 65

10.4 - 22

9.4 - 20

25mm / 1”

1/16”

2.8 - 40

0.40 - 6

67.50 - 143

13.2 - 28

11.8 - 25

50mm / 2”

1/16”

3.1 - 45

0.40 - 6

78.30 - 166

13.2 - 28

11.8 - 25

75mm / 3”

1/16”

3.5 - 50

0.40 - 6

88.70 - 188

13.2 - 28

11.8 - 25

7.2 weldinG caPacities

Mild

nozzle Operating Pressure (bar - lbf/in²)

Gas consumption (ltr/m - ft³/h)

steel size

Oxygen acetylene

O2 - welding

O2 - Heating

acetylene

1.2mm / 18sWg

lW02

0.14 - 2

0.14 - 2

11.8 - 25

4.2 - 9

3.8 - 8

2.6mm / 12sWg

lW05

0.28 - 4

0.21 - 3

23.5 - 50

4.2 - 9

3.8 - 8

4mm / 8sWg

lW10

0.35 - 5

0.28 - 4

56.6 - 120

4.2 - 9

3.8 - 8

7. tecHnical inFORMatiOn

6. Maintenance

6.1

Annual maintenance should be carried out by a person who has sufficient practical experience of oxyacetylene gas equipment and a

detailed theoretical knowledge of the functioning of the equipment, the properties of gases used and potential defects and hazards

which may occur and their importance to the integrity and safety of the equipment.

6.2

regulator elastomers and seals will wear and deteriorate in service and will also deteriorate out of service. regulators stored for 1

year or over without use should receive inspection as per the annual maintenance schedule.

eQuiPMent

Maintenance

each time equipment is used

annual

Replacement/

Replacement/

(By the operator)

Refurbishment

Refurbisment

intervals

Guideline

regulAtors

Visual examination to determine

functional tests to ensure

5 years or manufactuers

replace with a new,

and their

suitability for service (e.g. correct correct operation

recommendations.

repaired, or service

integral protective gas, pressure rating, damage,

note: If regulators are

exchange unit.

devices.

condition of threads and sealing

repaired or refurbished

surfaces, oil or grease

this shall be done in

contamination.

accordance with the

BcgA code of practice

leak test all joints at working

cP17 by a reputable

pressure.

repairer.

flAsHBAcK

Visual examination to determine

check unit for flow restriction. 5 years or manufacturers

replace with a new,

Arrestors

suitability for service (e.g. gas,

reverse flow to ensure

recommendations.

repaired, or service

and their integral

pressure rating, damage,

correct operation of non-return

exchange unit.

cut off valves

condition of threads and sealing

valves and pressure sensitive

surfaces, oil or grease

cut off valves where fitted. If

contamination.

of the pressure sensitive type

check shut off in the tripped

leak test all joints at working

condition in the direction of

pressure.

flow.

Hose

Visual safety check to determine

reverse hose to ensure the

determined by local

replace as required.

AsseMBlIes

suitabilty for service (e.g gas,

correct operation of non-return operating conditions.

(including non-

pressure rating, damage),

valve where fitted. Bend hose

return valves )

condition of cover (e.g. kinking

in a tight radius to ensure

and twisting ), threads and

reinforcement is not visible.

sealing surfaces. check

anti-whip restraints where fitted.

leak test all joints at working

pressure.

BloWPIPes

Visual examination of the nozzle

test valve functions. Blank

determined by local

replace with a new,

and inlet seatings for damage.

exits and leak test for internal operating conditions.

repaired, or service

leak test all joints at working

malfunctions.

exchange unit.

pressure.

© Jack sealey limited

Original Language Version

sgA1.V3 Issue: 1 - 27/09/13

sole uk distributor, sealey Group,

Kempson Way, suffolk Business Park

,

Bury st. edmunds, suffolk, IP32 7Ar

environmental Protection.

recycle unwanted materials instead of disposing of

them as waste. All tools, accessories and packaging

should be sorted, taken to a recycle centre and

disposed of in a manner which is compatible with the

environment.

Parts support is available for this product. to obtain a parts listing and/or diagram, please log on to www.sealey.co.uk

or phone 01284 757500.

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